Tiaano

Tiaano is the manufacturer of homemade hand sanitizers, sodium hypochlorite generators, hypochlorous acid generators, (hypochlorites), HHO (Oxy-Hydrogen) generators, cathodic protection (CP anodes), PT anode (Platinized Titanium Anode : Platinized Niobium Anode), electrolyzers etc

They also undertake turnkey projects to generate Sodium Chlorate [NaClO3] Potassium Chlorate [KClO3] Sodium Per-chlorate [NaClO4] Potassium Per-chlorate [KClO4] Ammonium Per-chlorate [NH4ClO4] Sodium Bromate [ NaBrO3] Potassium Bromate [KBrO3] Sodium Iodate [NaIO3] Potassium Iodate [KlO3] Calcium Chloride [CaCl2] Sodium Hypochlorite (0.8 %) Chlorine dioxide [ClO2] Dinitrogen Pentoxide [N2O5] etc

HYPOCHLOROUS ACID (HOCl) GENERATOR

Introduction

Equipment:  HOCl Generator
Design & manufactured by:  Tiaano, India
HOCl Generator:  For the production of Hypochlorous acid (HOCl) / Slightly Acidic Electrolyzed (SAE) Water / Electrochemically (ECA) Water
Application:  Cleaning, Disinfection and or Sterilizing
Technology:  Advanced Membrane Electrolyzer
Anolyte pH:  4.0 to 5.5
Anolyte ORP:  ≥ 1000 mV
Catholyte pH:  10 to 11

HOCl Generator Models

HOCl Generator will supplied with three scopes:

• Generator
• Generator with Skid
• Generator with Skid and RO system

CHLORO-SANITIZER

(In Situ Generation of Mixed Oxidant Sanitizer)

Chloro-Sanitizer, manufactured by Tiaano which generates a concentrated Mixed Oxidant Solution (MOS), using edible salt. The solution destroys all classes of micro organisms (virus / bacteria / Protozoa) e.g. COVID 19. Generator is available in various capacities suitable for small communities, disaster relief, humanisation missions and water boards. Specifications of Standard Chloro Sanitizers are…

Applications

• Sanitizer for disinfection surfaces, objects & gloved hands etc.
• Sanitizer for disinfecting surfaces that have contact with skin.
• Sanitizer to kill the virus of Covid 19.
• Sanitizer to prevent the infection.
• Sanitizer for disinfection of Municipal water for drinking.

How to Formulate Disinfectant

• Make a brine solution in a System by mixing eatable kitchen Salt.
• Connect electrical power to the Chloro-Sanitizer, where it is converted into concentrated Mixed Oxidant Sanitizing solution.
• Collect the MOS in another closed container.
• Add water to get 02~5000 ppm disinfectant as tabulated above.
• Spray or clean the surface with the sanitizing solution.
• It kills viruses, bacteria, and most protozoa.
• Avoid open flames, sparks, smoking and other ignition sources in the vicinity of on-site generation system and associated equipment.
• Do not drink | Do not wash mouth by the sanitizing solution or MOS.

FRESH WATER CHLORINATORS

Fill the water in the tank up to the mark, through filter. Add required table salt as per the manual. Switch on power. Press ‘Start’ button. Wait till ‘On’ lamp goes off (after 15 minutes). Now disinfected water is ready for usage. Open the tap to take out the water for drinking.

• No changes in water taste.
• No necessity to add any chemicals.
• No maintenance cost.
• No bad smell.
• Disinfection is in your home / control.
• Disinfect the water, by killing all type of bacteria / virus.
• Uniform mix of disinfectants in entire water.
• Automated device.

OFFSHORE CHLORINATION

Tiaano® 0.2 Pt, an advanced offshore electrochlorination system, producing sodium hypochlorite by using sea water to prevent biological fouling in off shore applications. Tiaano® 0.2pt designed based on sodium hypochlorite requirements in kg per hour and the physical plant layout.

System Capacity

Typical marine system (offshore) throughput will range from 0.050 kg per hour for a small offshore cooling system to 12 kgs per hour for large platforms.

Application

• Offshore Oil & Gas Exploration Drilling Rigs: Jack-up, Semi-submersible, Drill ship.
• Offshore Oil & Gas Production Development: Gravity base, FPSO TLP, Semi-submersible.
• Ships and Vessels: Oil tanker, naval fleet auxiliary, Supply boat, naval fleet ship, Ferry, Container ship, Cruise ship, Cargo carrier, Gas carrier, Barge.

Usage

• Sodium hypochlorite, also known as “hypo”, “bleach” or “liquid chlorine,” is a powerful oxidant. It is used worldwide for prevention of…
• Micro-fouling refers to a layer of slime over surface. On heat exchanger plates and tubes, micro-fouling can reduce heat transfer efficiency by as much as 25% and also accelerate corrosion. Periodic maintenance to clean the surfaces is required, creating downtime and increasing running costs.
  Macro-fouling refers to barnacle and mussel growth. Inside the seawater pipes and cooling systems, macro-fouling can gradually restrict seawater flow and consequently reduce flow and heat transfer efficiencies. In extreme cases, pipes and valves can become completely blocked, resulting in equipment damage and major system shutdowns.
• Hypochlorite continuous and shock dosing are used to effectively control micro and macro-fouling in seawater applications. In continuous dosing, a low level of chlorine is continually supplied. This protects against the majority of bio-fouling, but unfortunately certain macro-organisms can become resistant to low level dosing. These macro-organisms can be eliminated by shock dosing, where much higher levels of chlorine are applied for a short time at regular intervals.

Electrochlorination Benefits

• Effective against macro and micro marine bio-fouling.
• Continuous, automated process.
• Avoids hazards, costs and handling associated with commercial hypochlorite.
• Compact installation with flow-through piping.
• Safe, low-voltage operation.
• Long life, minimal maintenance.

Parts and Service
Supply of Spare parts…

• Replacement cells.
• Plant refurbishment and Retrofit of latest technology upgrade to older installations.
• Service Contracts including Planned Preventative Maintenance.
• Maintenance Work for Convenience.
• Operation & Maintenance Training.
• On-site Inspection & Survey.
• Warranty part service.

SWIMMING POOL CHLORINATORS

Think of the advantages of making chlorine on-site in exactly the right concentrations to precisely dose your swimming pool. It means that there is no need to store or handle bulk chemicals or tablets – and no risk of accidental over – dosage. Instead, you can rely on a system that works automatically to disinfect your pool. And your pool. And your customers will enjoy the benefits of having clear, clean water that is soft and free from the smell of chlorine.

How the system works

Tiaano™ is a miniaturized system for producing chlorine which is installed alongside your pool filtration unit. It consists of a compact control panel and an electrolytic chlorinator cell based on the latest technology.

To achieve the reaction, the pool water is mildly salted (0.4%) which is 90% less salty than normal seawater. As the water passes through the Electrolyser, the salt is converted into chlorine which disinfects it and kills any algae and bacteria. The water in the swimming pool becomes:-

• Silky soft to the skin
• With no salt taste
• Kind to your hair

The process operates continuously whilst the filtration system is in action, cleansing the water thoroughly without the need for extra additives

For precise and continuous pool protection

• Chlorine monitor
• Chlorine output control
• Gas detection safety circuit
• Resettable circuit breakers
• Reliable silicon controlled rectifiers
• Illuminated on/off switch
• Timer

Proven technology – Quality manufacture

Tiaano™ uses the same, well proven technology that is used to produce chlorine on a commercial basis. The difference is that the Electrolyser cell has been miniaturized to deliver carefully controlled doses of chlorine directly in the flow of swimming pool water.

The system is produced by India based Tiaano™ who have over 20 years of experience in precision engineering. It is designed and manufactured to European quality standards under ISO 9000 2001 approval.

Standard Tiaano™ systems can be designed to produce chlorine at rates from 15 grams / hour to 50grams / hour for residential and commercial swimming pools and the system can also be sized for hot tubs and spas.

Tiaano™ Systems for swimming pools of every size

Tiaano™ is the ideal solution to disinfecting indoor and outdoor swimming pools in hotels, leisure clubs and apartments. Residences and members can enjoy the benefits of clean, clear water, free from irritating chlorine smells and itching eyes.

Operators have the advantage of a system that automatically provides the ‘optimum’ level of chlorine protection. Minimal maintenance is required and the system can be easily monitored via the control panel, saving time and ensuring a consistently high level of water quality.

• No more over dosing with chlorine
• No more chlorine smells or taste
• No more red stinging eyes and itching skin.
• No more need to purchase liquid chlorine or chlorine tablets
• No more algae in your pool.
• No more shock treatments.

Tiaano™… Made to European quality standards by the electro chlorination specialists

Tiaano™ has been developed by Tiaano™, the specialist electro chlorination division of Ti Anode Fabricators Pvt. Ltd., who has over 20 years experience in the design and manufacture of high quality process equipment for the water processing, chemical and pharmaceutical industries.

The design of Tiaano™ draws on this expertise in production of a highly efficient, miniaturized electro chlorination unit with an advanced control system to provide complete reliability in operation.

The system is produced under ISO 9001 : 2000 quality approval standards and comes with Tiaano™’s full after sales support through an international network of agents.

Electro Oxidation Unit for Textile and Tannery Waste Water

Tiaano™ is an Indian specialist in disinfecting water by electrolysis, has refining the available Electrocoagulation process (Dietrich, patented 1906) by their continuous R & D with unique TITANIUM NOBEL METAL ANODES & patented electrochemical processes, we produce the new millennium Tiaano™ EOU system,

• To increase removal rates,
• To lower capital investment, &
• To reduce operating costs.

Tiaano™ EOU is the process of destabilizing suspended, emulsified or dissolved contaminants in an aqueous medium by introducing an electrical current into the medium. When reactions are driven or forced, the elements or compounds will approach their most stable state. Generally, this state of stability produces a solid that is either less colloidal and less emulsified (or soluble) than the compound at equilibrium values. As this occurs, the contaminants form hydrophobic entities that precipitate out and can easily be removed by a number of secondary separation techniques.

Electrocoagulation can often neutralize ion and particle charges, thereby allowing contaminants to precipitate, reducing the concentration below that possible with chemical precipitation, and can replace and / or reduce the use of expensive chemical agents (metal salts, polymer). These observed reactions may be explained as…

• Seeding resulting from the anode reduction of metal ions that become new centers for larger, stable, insoluble complexes, that precipitate as complex metal oxides;
• Emulsion breaking resulting from the oxygen and hydrogen ions that bond into the water receptor sites of oil molecules creating a water insoluble complex separating water from oil, driller’s mud, dyes, inks, etc.;
• Halogen complexion as the metal ions bind themselves to chlorides in a chlorinated hydrocarbon molecule resulting in a large insoluble complex separating water from pesticides, herbicides, chlorinated PCB’s, etc.;
• Bleaching by the oxygen ions produced in the reaction chamber oxidizes dyes, cyanides, bacteria, viruses, biohazards, etc.;
• Electron flooding of the water eliminates the polar effect of the water complex, allowing colloidal materials to precipitate, and the increase of electrons creates an osmotic pressure that ruptures bacteria, cysts, and viruses;
• Oxidation – Reduction reactions are forced to their natural end point within the EC chamber which speeds up the natural process of nature that occurs in wet chemistry;
• EC induced pH swings toward alkalinity.

Benefits

• Capital cost significantly less than alternative technologies.
• Operating cost significantly less than alternative technologies.
• Low power requirements.
• Generally no chemical additions
• Metal oxide formation passing TCLP
• Low maintenance
• Minimal operator attention
• Handles a wide variation in the waste stream
• Consistent and reliable results
• Sludge minimization
• Treats multiple contaminants
• Reduction of Polymer consumption by up to 95%
• Instantaneous Treatment
• Small Space Requirements
• Disinfection / Pathogen Reduction Capability

Tiaano™ EOU Applications

• Sludge Dewatering
• Textile and Dye Industry
• Ground water cleanup
• Process rinse and wash water
• Potable water
• Wastewater treatment, CSO’s / SSO’s
• Cooling towers
• Radioactive isotope removal
• Pre-treatment for reverse osmosis, ultra filtration, nano-filtration, photo-catalytic
• Water reuse resulting in zero discharge/closed loop systems
• Metal recovery
• Influent quality water control
• Industrial wastewater
• Coal Fines and Slurries
• Pre-treatment of boiler make-up water
• Recondition anti-freeze
• Harvest protein; fat and fibber from food processor waste streams
• Water / wastewater disinfection

Tiaano™ EOU Capabilities

• Removes heavy metals as oxides that pass TCLP
• Removes suspended and colloidal solids
• Breaks oil emulsions in water
• Removes fats, oil, and grease
• Removes complex organics
• Destroys & removes bacteria, viruses & cysts
• Processes multiple contaminants
• Treats and disinfects wastewater, i.e. CSO’s / SSO’s
• Enhances Sludge Dewatering and > 90% polymer reduction

Electrocoagulation has reduced contaminated water volume by 98%; and lowered the treatment cost by 90% for bilge water containing heavy metals and oil emulsions; although electro coagulated water may vary because of the individual chemistry of process waters, a few examples of water treated by electrocoagulation include:

• The reduction of bacteria from 110,000,000 (standard plate count) in wastewater to zero focal count.
• The contaminants in oily waste waters from steam cleaning operations, refineries, rendering plants, and food processors are generally reduced by 95 to 99%;
• Dissolved silica, clays, carbon black, and other suspended materials in water are generally reduced by 98%;
• Heavy metals in water such as arsenic, cadmium, chromium, lead, nickel, and zinc are generally reduced by 95 to 99%.

SEAWATER CHLORINATORS

Ti Anode Fabricators Pvt Ltd, India offers an extensive range of anode and cathode modules with various types of platinum group precious metal oxide (catalyst) coatings suited to a host of electrochemical processes – with long life times & low operating potentials for service in…

• Hypochlorite cells for Monopolar or Bipolar arrangements.
• Chlorine anodes for Membrane, Mercury (runner, rod & strip) and Diaphragm Cells.
• Chlorate & Perchlorate anodes for Plate type, Diaphragm, Modular & Tank Cells.
• Anodes for Iodate & Bromate cells.
• Anodes for metal finishing & Recovery.
• Anodes for Cathodic protection.
• Anodes for Fuel cells.

Substrate

The anode substrate is Titanium and the cathode substrates may Titanium, Hastelloy, Nickel, normal Mild steel, or Ultra-Low Carbon steel. The anodes are known as Dimensionally Stable Anodes, DSA.

Catalyst

Tiaano™’s coating systems are based on a range of nano-structured multi-layers of metal oxides, they includes Ruthenium, Iridium, Platinum, Palladium, Titanium, Tantalum; offer increased performance over conventional materials by maximising catalytic phases and surface area interactions. By adding doping agents to the catalysts, we are able to make them more selective and further improve performance.

The developed High Density coating technology allows for very thin layers to be deposited increasing cost effectiveness. The Mixed Metal Oxide Coated substrate will undergo multiple thermal treatments at elevated temperatures. This process will achieve very good bonding properties between the mixed metal oxides coating and the substrates.

Refurbishment

Refurbishment includes recoating, rebuilding the standoff and / or replacement, depending on the condition of the Anodes and Electrolyzers. Low current output, damaged standoffs, leaking seals or damaged mounting threads are the symptoms of refurbishment.

Spares to be refurbished or replaced

Following parts are also to be replaced or refurbished, based on the customer’s request.

• DSA Titanium Anode Substrates all in the form of plate, tube, mesh and custom fabricated.
• Any Cathode substrates irrespective of MOC like titanium, Steel, Nickel alloy (Hastelloy).
• Mixed Metal Oxide or Platinum coating on DSA anodes.
• CPVC, Clear PVC, PVC with GRP Cell Housing.
• Rubber lined steel shell housing.
• PTFE (Teflon), Silicon, Neoprene, EPDM Gaskets.
• PVDF, PTFE, PVC Spacers.
• Titanium, Steel, Copper & Brass Hard wares.
• Hydrogen vent nozzles.
• Titanium Heat exchangers to maintain the temperature of electrolytes between 5 to 27o C.
• Titanium Piping and fittings.

Advantages

• Recoating leads double the life of Electrolyzers (anode & cathode assembly) with half of the cost, buying new one.
• Electrolyzers can be refurbished to new specifications.
• Tiaano™’s in-depth, hands-on knowledge of anode recoating & well-equipped in-plant infrastructures can help customers prolong the life of expensive anode structures through repair & recoating, rather than replacement.
• Further to expedite the delivery of refurbishment, Tiaano keeps most of the raw material of Platinum group precious metals, Substrates in stock.

General Cell Maintenance

All cells require cleaning. This must be carried out before the calcium buildup within the cell housing becomes one big block 6-8 months gap). Left for too long it will do two things.

• Break the cell housing.
• Shorten the cell life.

Using a diluted solution of hydrochloric acid and water can do cleaning. The dilution of acid to water should be 1 (one) part acid and 8 (eight) parts water, mixed in a separate container, then poured into your cell cleaning container. The cell cleaning process can take between 15 minutes and a few hours, depending on how much scale is on the cell. The cell must be completely free of any scale and rinsed in clean water by Jet (high pressure). On average, the cell will need to be cleaned every four weeks.

They also refurbish & recoated the electrochlorination plants and its electrolyzers, which was originally made by…

Seven Trent DeNora, Titanor, Titan, Chlortec, Cumberland, Pepcon, Chloropac, Seaclor, Sanilec, Diaki, Mitsubishi, Sespi, Siemens, US Filter, Sanichlor, Electrocatalytic, Nippon, Electrichlor & Krebs, please vsit our site www.tianode.com

Seawater System Standards

Seawater (Power stations, Desalination plants & Coastal Installations, wherever seawater is used as coolant). Product Model Number and output Kg / Hr available Cl2

Ti Anode Fabricators Pvt. Ltd.
Manufacturer of homemade hand sanitizers
48, Noothanchery, Madambakkam,
Chennai – 600 126, India

+91 44 22781148 / +91 94445 69900
+91 44 22781362

marketing@tiaano.com

http://www.tiaano.com/default.htm

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