Microbrewery | Craft Brewery | Brewery | Prodeb Brewery

Prodeb manufactures a wide range of brewing equipment catering to the microbrewery with sizes ranging from 1 HL to 20 HL as well as to industrial and craft breweries ranging from 30 HL to 300 HL breweries. They are the largest and most advanced microbrewery equipment manufacturer in India, using the latest Belgium technology. It is a part of the American Brew Works Group which has been providing equipment and solutions to the brewing industry for over 50 years.

Prodeb has been providing turnkey microbrewery system solutions throughout the world for the last decade. It is the first Indian manufacturer of microbrewery equipment with European technology.

Prodeb with its advanced know-how and state-of-the-art technology has been providing craft brewery systems throughout the world with a tailored solution to the individual brewer’s needs, thereby optimizing efficiency and brewing experience. Prodeb manufactures in-house the total line of microbrewery equipment which includes a malt mill, brewhouse fermenters, and bright beer tanks. Apart from the above all accessories (i.e.) Ice Water Tank, Glycol Tank, Hot liquor Tank, CIP System, and Refrigeration chillers are also manufactured in its 50,000 square meter facility in Chennai, India. Prodeb offers a wide spectrum of services which includes detail engineering (Brewery layout, 3D modeling, 3D piping electrical and instrumentation drawings)

Prodeb also manufactures and installs process water treatment equipment brewing water equipment to support the brewing process with the purest low TDS water, as well as fortified water to produce classic styles of beer. Our water treatment can be adjusted to mock any parameter of water worldwide.

Prodeb provides compact effluent treatment Systems to treat microbrewery wastewater. The treated water could be used for various purposes.

What they do:

Microbrewery
Craft and Industrial Brewery
Liquid Processing Technologies
Complete Line Processing Technologies

Their product range:

MICROBREWERY ESSENTIALS

Brew House
Fermentation Tank
Bright Beer Tank
Hot Liquor Tank
Cold Liquor Tank
Aseptic Tank

MICROBREWERY ACCESSORIES

Malt Mill
Wort Cooling System
BBT and Storage tanks
Cip System
Refrigeration System
Glycol Tank
Control Panel
Filters
Yeast Propagation Tank
Wort Oxygenation Device
Brewing Water
Pumps
Selling Pillars
Centrifuge
Waste Water Treatment
Keg Washer

MICROBREWERY BREW HOUSE – OPTIMIZED EFFICIENCY WITH STUNNING LOOKS

The most important and the backbone of your brewery. Prodeb brewhouse is the most advanced standardized brewhouse in stainless steel integrating all processes of brewing from GRIST hydration, Pre mashing, mashing, lautering, boiling, and whirlpool into a single system. Prodeb focus on high technology ensures minimum footprint with maximized efficiency and hygiene coupled with the lowest cost of capital investment as well as operation and maintenance. Brew more beer with Prodeb’s revolutionary brewhouse technology as it takes lesser time to complete your brewing cycle with ease. The

Prodeb Brew House is a Brew Master’s delight as it supports all his actions effortlessly to produce the best beers.

Advantages of Prodeb:

Grist hydration on top of mashing tank.
Variable speed control in mash and lauter rake.
Multi step Mashing process control with PLC.
High quality certified SS304.
High quality internal and external welding and polishing.
Highest extraction of the malted grain.
Larger Lautering area.
Multi collection pot under false bottom of lauter.
Specialized Sparging nozzle.
Greater separation of unwanted proteins to forms a perfect trub in the whirlpool.

Prodeb Brewery Technology, Belgium knowledge of traditional beer making with cutting edge tech client a high-performance brewing system.

Sell more beer with Prodeb:

Over 60 Brew Houses in less than 5 years.
One stop solution from planning to beer production.
High quality craftsmanship along with State of Art technology.
Produce infinite varieties and styles of beer including classic and contemporary styles..
CE certified
ISO 9001 certified.

PILOT / HOMEBREW Systems 2, 3, or 4 Vessel

This popular option is for clients looking to have all of the features of our larger brewhouses but in a much smaller size. This system for example could allow some of our larger clients to run test batches on a smaller scale while matching the build and layout of their larger counterparts to allow for accurate comparison.

MICROBREWERY FERMENTATION TANK

Their fermentation tanks are constructed using SS 304 or SS 316 as desired, designed as cylinder conical tanks with cone angles between 55 to 72 degrees through the ideal angle is 60 degrees. These tanks are equipped with a dimple jacketed glycol cooling system and insulated with 50-60 mm polyurethane foam. Tanks are fitted with high-quality solenoid valves that regulate tank temperature. The cooling surface includes the cone and cylinder area. Independent cooling for cone and cylinder areas can be optionally provided. All tanks are fitted with high-quality RTD sensors for accurate temperature indications.

CHARACTERISTICS:

304 stainless steel, 2B finish
Conical bottom standard at 60 degree; other options are available
Fixed stainless steel legs and bases with adjustable legs
Large diameter legs; one of the largest in the industry
Preformed dimple cooling jackets within cladding
Shadowless manway standard
Stainless steel pressure/vacuum relief valve
Perlick sample valve
Shell and cone insulated and clad

OPTIONS:

Thermometer with well
Probe well
Sight gauge
Thermo-control bracket
Customized name plates (with winery name and logo)
Custom diameters/height
Several finishes available, including Brushed, Satin, Scotch Brite and 4A

MICROBREWERY HOT LIQUOR TANK

For almost every process in the brewery from mashing & sparging to cleaning & sanitization, a source of hot water is required.

Temperature control of water is essential, especially in the mashing process, because if the temperature is too high, this can lead to off-flavors produced due to tannins as well as possibly killing the entire sugar conversion process. And if the temperature is too low, the sugar conversion process won’t even be completed leading to a weaker beer both in flavor as well as alcohol content. Both cases lead to not only the wastage of your raw material but also manpower because an entire brew day would be wasted. Also one must keep in mind that different beer styles require different mashing and sparging temperatures. Therefore a properly equipped Hot Liquor Tank (HLT) is essential to your brewery.

Their state-of-the-art steam-jacketed and fully insulated Hot Liquor Tank (HLT) ensures a continuous supply of clean hot water for your brew day while being able to control its temperature at all times. Fully equipped with sensors and integrated into your main control panel, one will always be able to know and control the temperature of the water with just the press of a button, or even from your smartphone!

MICROBREWERY COLD LIQUOR TANK

The Cold Liquor Tank (CLT) is another essential to your brewery. Also known as a buffer tank, it contains cold water which helps cool down your bitter wort before fermentation along with the help of a Heat Exchanger.

ABW’s cold liquor tanks are Glycol Jacketed and fully insulated which ensures that your wort will be brought down to ideal fermentation temperature every single time. This saves us both time, from waiting for the hot wort to cool down naturally as well as eliminates the risk of infection. No water is wasted, as all the cold water going into the heat exchanger gets recycled and is sent into the Hot Liquor Tank.

ASEPTIC TANK

These are made of SS 304 lightweight single-walled ribbed tanks. While this is a general-purpose water storage tank, it is especially useful in the brewery for additional RO water storage for the brewery or kitchen. These tanks can be fitted with an auto-leveling device to prevent overflow. Available in 200, 500, 1000 liters, and up to 10,000 liters in ranges of 1000 liters If you need to augment your brewing water reserves in sanitary storage containers, Prodeb offers you a range of stainless steel cylindrical tanks of varying sizes. These tanks are ideally suited for Breweries, distilleries, brewpubs, restaurants, dairy plants, and any other process industries using pure water.