Pioneer NF Forgings as part of the group is driving excellence in the manufacturing of Non-Ferrous Forgings like brass forging, copper forging, and aluminum forging. Accredited with ISO 9001:2015, IATF 16949: 2016, ISO 14000: 2015, ISO 45001: 2018 certifications the company has the capacity to compete, supported by Quality Enhanced Product, Skilled Labour Force. Strong Management Team and a willingness to invest in reasonably profitable business.
Equipped with machines that make a difference, our non-ferrous forgings are free from Porosity, are Free from Surface Inclusion, have high Strength and Ductility and most importantly are Cost Competitive.
Pioneer NF Forgings has the capacity to manufacture forgings of components weighing in the range of 20 grams to 20 kg for Brass, Copper, Aluminum and Al Alloys with high dimensional accuracy as per customer requirements.
Infrastructure
Land
- Total Land Area of factory 64,800 Sq.feet (5,950 Sq. m)
- Current Built Up Area 38,000 Sq.feet (3,455 Sq. m)
- Factory Occupied Area 30,000 Sq.Feet
- Available Land Area for Expansion 26,800 Sq.ft
Power
- Allotted Power 250KVA
- Current Power Requirement 125KVA
- Backup Power (Generator’s capacity 125 + 250KVA)
Capabilities
- Non-Ferrous Forged & Machined Parts (20 grams to 20Kgs)
- Aluminium
- Copper
- Brass
- Bronze/Bohnolloy
Forging Shop – 6 Forging Presses
- 1600 Tons Hot Forging Mechanical Press
- 600 Tons Direct Electrical Screw Press
- 400 Tons Direct Electrical Screw
- 400 Tons Manual Friction Screw
- 250 Tons Manual Friction Screw
- 160 Tons Direct Electrical Screw
Trimming Shop – 4 Trimming presses
- 10 Tons
- 20 Tons
- 40 Tons
- 60 Tons
- 100 Tons
- 160 Tons
- 250 Tons
- 400 Tons
Slug Heating System
- Electrical Continuous Induction Heaters – 2 Nos. (50Kw – 1 No. And 125 Kw – 1 No.)
- Electrical Batch Furnace – 1 No.
- Oil Fired Furnace – 1 No.
Machine Shop
- CNC Machines
- 2 VMCs (BFW) with “Nikkin” Rotary Table
- 4 CNC Turning Centres (LMW & Geedee Weiler)
- 2 NC Poly Turn Machines
- 1 No.Turning Mill
- 1 No.Turning Centre
Tool Room
- Conventional & Tool Room M/cs
- Lathes – 5 Nos
- Milling – 1 No
- Radial Drilling – 1 No
- Gen Purpose Drilling – 4
- Shaping – 1
- Surface Grinding. 1
- Spark Erosion Machine for Die Sinking – 1
Quality & Inspection of Brass Forging
| S. No | Type | Make | Qty (Nos) |
| 01 | Profile Projector | Mitoya | 2 |
| 02 | 2 D Height Device | Teja | 1 |
| 03 | UTA | FCA, USA | 1 |
| 04 | Hardness Tester | Vickers / Rockwell / Brinell | 3 |
| 05 | Condcutivity Meter | Analogue | 1 |
| 06 | Condcutivity Meter | Digital | 1 |
| 07 | Surface Roughness Tester | Mitutoya | 1 |
| 08 | Surface Roughness Comaprator | Mitutoya | 1 |
| 09 | Painting Thickness Tester | Mitutoya | 1 |
| 10 | General Measuring Instruments (Vernier Calipers, Micrometres, 3 Pin Micrometers, Special Micrometers) | Analog & Digital | 1 |
| 11 | Plug Gauges, Ring Gauges, Snap Gauges, Radius Gauges | Indian | Various |
| 12 | Slip Gauge Box and Pin Box | Mitutoya | Various |
| 13 | Special Acceptance Gauges suitable for individual parts | Indian | Various |
| 14 | Bore Dial Gauges (6 mm to 210 mm | Analog | 6 |
Customers
Pioneer NF supplies to customers in various market segments including:
- Automotive (OEM &Ancillaries)
- Electrical Switchgear Industries
- Power Generation, Transmission & Distribution
- Defence & Railways
- Other General Engineering Industries
Pioneer NF Forgings India Pvt Ltd
D8, SIDCO Industrial Estate,
Maraimalai Nagar,
Chennai – 603209, Tamil Nadu, India.
+91 99401 68182
+91 97890 62507
+91 44 43168181
marketing.angannan@pioneernf.com
sales.pb@pioneernf.com
office@pioneernf.com
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