IP Rings is a front-line automotive components manufacturer, specializing in the production of Orbital Cold Formed Transmission Products and piston rings in high carbon high alloy steels and nodular iron with a variety of surface coatings that find application in present day high performance low emission engines.
It also produces a series of transmission parts and other components for automotive and related industries employing a unique Precision Forging technology.
The company is located 50 Km’s from Chennai in Maraimalai Nagar.
The facility has several “State of the Art” Manufacturing Facilities in both its Piston Ring and Precision Forging Divisions.
- Fully Automated “Zero Effluent” Chrome Plating
- Thermally Sprayed Molybdenum (required by both Piston Rings and certain forged transmission components)
- Gas Nitriding
- Sophisticated 3 pc Oil Rings (Niffles – S and H Type design)
- PVD (Physical Vapour Deposition)
- HPPD (High Performance Physical Vapour Deposition)
- HDPD (Heavy Duty Physical Vapour Deposition)
- OCF (Orbital Cold Forging)
- Carbon Friction Linings.
Product Range
Rings
Piston Rings
- Top Ring
- Second Ring
- Oil Ring
Turbocharger Rings
- Honeywell (Turbo Charger)
Orbital Cold Formed Transmission Products
Differential Gear & Pinion
- Gear & Pinion – Small Commercial Vehicles
- Gear & Pinion – Three Wheelers
- Gear & Pinion – Commercial Vehicles
- Gear & Pinion – Passenger Cars
- Gear & Pinion – Tractors
Synchrocone
- Synchrocone with Lining
- MIBA Carbon Lining
- Synchrocone
Polewheel
- Polewheel / Toner Ring
- Polewheel
Rotorshaft
Differential Case Assemblies
Other Transmission Components
- Gear Shift Sleeve
- Edge Collar Nut
- Lock Ring
- Nut Mutter
- Dog Clutch
Chromium Plating Piston Rings
Besides, conventional periphery plating, facilities for side plating and bore plating of piston rings is available. Side face chrome plating greatly improves the wear resistance of side faces and can work on non-reinforced piston grooves The Bore Plating of Oil Rings extends the life of chrome plated oil rings to the level of gas nitrided rings
Composite Chrome Ceramic plating are also offered.
Gas Nitriding Piston Rings
Fully automated Gas Nitriding Facilities Capable of Producing Excellent Wear Resistent and Long-life piston Rings for Gasoline engines both for passenger cars and two wheelers. For specific oil ring applications soft nitrided rings are also offered Steel Gas Nitrided Oil Rings are also manufactured by this Process
Plasma Spraying Piston Rings
Automated Plasma Spraying Facility from the World Leader, Sulzer Metco, Coupled with inhouse development of High Wear Resistant Moly Alloy coating ensures excellent scuff resistance and wear resistance for Euro III & Euro IV Light and Commercial Vehicle Engines.
Physical Vapour Deposition Piston Rings
Physical Vapour Deposition or PVD is a high wear and scuff resistant, low friction coating with life cycle performance capabilities. Our PVD Coating can last upto 1 Million Kilometers.
IP Rings has a wide range of PVD coatings for engines from Euro III going upto Euro VI. It has in its fold a value engineered PVD solution to meet Euro III & Euro IV engine requirements while maintaining all advantages of high Scuff, Wear Resistance, Long Life and low Friction. IP Rings can also offer HPPD which is a High performance PVD for optimised higher rated Euro IV and Euro V Engines and HDPD which is Heavy Duty PVD for Euro V and Euro VI Engines.
Nifflex Oil Rings Piston Rings
IP Rings can offer 3 Piece Oil Rings of Nifflex S Design or Nifflex H Design using automated Press Tools which ensures high precision and close tolerances. This Rings can be offered with Chrome Plating, Soft / Gas Nitriding and PVD Coating.
Orbital Cold Forming
IP Rings is the only company in India to manufacture Complex Near Net Shaped Forgings using the Unique “Orbital Cold Forging Process”. The products find many uses in Automotive Transmission Systems – Differential Gears, Pinions, Syncrocones, Syncro Rings and other transmission Parts. The Process allows us to gurantee the customer and improved Fatigue Strength of almost 40%.
The company constantly explores opportunities for “Process Substitution”. Their success in the manufacture of “Pole Wheels / Toner Rings” used in modern ABS Braking Systems is one such example where there has been tremendous gain for the customer.
IP Rings
D11/12, Industrial Estate,
Maraimalai Nagar, Chengelpet District.
603 209, Tamil Nadu, India.
+91-44-274 52816 / 274 52851
+91-44-274 52560
iprcorp@iprings.com
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