Eastman Exports

Eastman Exports based at Tirupur, India is on of the leading high-end knitted clothing manufacturers for global fashion brands and boutiques. From a modest growth at the time of inception to the current business volume of USD 300 million per annum, Eastman has come a long way.

Their product range includes:

Men’s Clothing

• Polos
• Basic
• Fashion
• Hi-fashion

Women’s Clothing

• Fashion
• Hi-fashion

Boys Clothing

Girls Clothing

Performance Sports Wear

Under Wear

Night Wear

• Mens Night Wear
• Womens Night Wear
• Boys Night Wear
• Girls Night Wear
• Toddlers Night Wear

Infant and Baby Wear

Eastman exports exhibit fully integrated knitwear setup starting from yarning, spinning, knitting, dyeing, finishing, embroidery, printing and garmenting. They are serving their customers with a complete apparel manufacturing solution from fiber to fashion. Vertical integration of manufacturing process enable them to customize products as per the client’s specifications with reliable quality assurance in a cost-effective manner. At the same time, they are able to develop innovative products while controlling quality, costs and timely delivery of production.

Pioneering in the apparel industry today, the knitwear garments made by Eastman exports reach all over Europe, USA, Canada, Mexico, Brazil etc.

OPERATIONS

Design & Sampling

They have a state of the art design studio equipped with.,

Virtual Fit Simulation

• 3 dimensional fit simulation software for virtual fitting and draping of the garment created using CAD patterns.
• The measurements of the fit model and garments spec is given by the client.
• This helps them in speeding the approval of fit, Viewing colour combination to near perfection and interaction with the customers, online or by video conferencing.
• The software also lets you to view how the products will look even before it is made.
• Graphic Design and Forecasting
• They have an in -house dedicated design team to do research on print graphics/embroidery and printing techniques of Speciality Garment washes.
• They closely monitor the global seasonal requirement through their market intelligent network through online subscriptions of an international service.
• They also have a team of graphic Artists for all hand created designs.

Spinning

Their Spinning facility houses modern machines from LMW, India & Schlafhorst, Germany. They also produce blended and organic yarn to cater to their socially responsible clientele. They also Produce Compact yarn, Slub yarn, Fair Trade, BCI, Organic Cotton, ETI etc

Autoconer

Their mill is equipped with high efficient autoconers which have the capacity to produce 45 tones per day.

The sophisticated machines are much efficient in terms of productivity, energy efficiency and environmental friendliness by reducing fibre dust through self cleaning technologies.The autoconer delivers uniform and high quality packages.

Knitting

Their knitting plants, with Circular & Flat Knitting machines imported from Europe and Asia knit varieties of fabrics – Jersey, Rib, Interlock, Pique, Feeder & Auto Stripes, Jacquards, with Lycra, flat knit collars, waffle, Fleece in all gauge and feeders.

The entire fabric produce in house is suitable enough capacity to meet our requirement .

They are capable of producing all kind of specialty fabrics and performance technical fabrics.

Dyeing & Finishing

To process cotton, Polyester and blended fabrics, they have advanced HTHP cheese dyeing division. Equipped with machinery from Thies, Germany, Brozoli Italy. Their OEKO-TEX and GOTS certified fabric dyeing division has a modern Effluent Treatment Plant & Reverse Osmosis Technology, and Biological treatment technologies and Nano Technology reinforcing their commitment to eco-friendly practices. (Zero Liquid Discharge)

Capacity
Fabric Dyeing – 60 Tonnes / day
Yarn Dyeing – 10 Tonnes / day
For fine finishing, they have techniques like sueding / brushing and performance finishes that include antimicrobial, UV, wicking and so on. Their compacting division has tubular and open-width machines like Albrecht from Germany and Ferraro from Italy. The Ehardt and Leimer machines are available for auto slit opening. The Montex, Ewha open-width stentering machine with Bianco computerized weft straightener enables fabric straightening. They have multiple washing options like silicon wash, stone wash, enzyme wash, bio-polish,vintage washes, etc. To process knitted and woven fabrics, the fabric controlled shrinkage relax dryer machine from Alea, Italy is available.

Printing

Printing is one of our chief strength. Equipped with two rotary printing machines, we produce innovative and trendy designs in pigment, reactive and discharge up to 10 colours with engineered repeat options.

All Over Rotary Printing capacity – 12 Tonnes / day

Their garment spot printing division facilitates pigment and Plastizol prints on Sroke, Askme, MHM machines from Austria, Portugal, Taiwan and India. They are also capable of thermal transfer printing, flock printing and specialized prints using latest print techniques as Sublimation Printing and Digital Printing.

Their printing machines are capable of creating trendy and delicate designs and it is one of their biggest fortes.

Embroidery

Their embroidery divisions have sophisticated Japanese and German machines using CAD/CAM designing, which enable mass scale execution of intricate embroidery in upto 9 colours with, Laser cut & Sequence, with latest technology.

Production Facilities

Their production facilities are state of the art factories equipped with the latest in technology used in garment manufacturing right from Gerber cutting to packing comprising Japanese, European & American machineries.

A strong Infrastructure enables them to meet the customers requirements even before the proposed deadline.

Combining the best craftsmanship and contemporary machinery like Lectra, Gerber and Tuka Tech Automatic, a high degree of precision in cutting is achieved.

They have the best in class sewing machines like Juki, Pegasus, Siruba, Orbito, Brother, Hasima, Sintex, Eastman, etc. from Japan, Singapore, Taiwan and Hong Kong.

Their Factories are awarded with Green Certificate (Eco Friendly)

Precision
Supply Chain Management
An effective Supply Chain Management is the hallmark of their efficient operations. They have a hi-tech Automatic Re-ordering System (AROS) that enables them to monitor sales in stores, based on which they maintain their inventory levels. So, right from procurement of raw materials to dispatching the finished goods, logistics support makes sure they deliver on time, every time.

They are also capable & handling VMI (Vendor Management Inventory), Automatic Reordering system (AROS) and shorter lead time programs.

Accessories

Their elastic division manufactures both knitted and woven elastic by using Comez (Italy) and Jacob Muller (Switzerland) machines. They have the facility of printing barcodes, price tickets, carton stickers and labels, and packaging materials. They have in house EDI (Electronic Data Interchange) facility also.

Laboratory

Right through their production processes, they have rigorous testing of physical and chemical parameters to ensure zero-defects. The balanced combination of supervisory personnel and sophisticated machines in laboratories could provide competent test results. The laboratory management system being accredited as per IEC/ISO 17025 and being approved by various brands. The laboratories have wider test capability to handle specific confirmation, performance/durability and safety tests including analysis of various organic toxins including azo dyes, phthalate content, chlorophenols, chlorobenzenes/toluene etc.

The continuous improvement to generate internal technical competence which in turn supports the manufacturing very effectively across the processes in various technical aspects.

Eastman Exports
Leading Clothing Manufacturers 5/591, Sri Lakshmi Nagar,
Pitchampalayam Pudur,
Tirupur -641 603,
Tamilnadu,
India.

+91-421-4301234

sourcing@eastmanexports.com

http://www.eastmanexports.com/

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