JP Energy Systems

JP Energy Systems  is one of the leading manufacturers of a wide range of Boilers, Heating Equipment and steam generators.

Product range:

• IBR Steam Boiler (Indian Boiler Regulations (IBR))
• Non—IBR Steam Boiler
• Thermic Fluid Heater
• Hot air Generator
• Hot water Generator

IBR STEAM BOILER

PACKAGED BOILER

A package boiler is a factory-made boiler that consists of a range of standard designs. Package boilers are used for heating and act as a steam generator for small power purposes such as self-powered industrial plants.

WATER WALL BOILER

• FBC
• BFBC

FBC (WITH BED EVAPORATOR TUBES):

FBC is a water tube boiler with Single Drum type configurations and under bed and/or over bed type of firing. Catering mainly to process and power applications with different fuel combinations particularly suitable for low volatile fuels like coal and lignite, husk etc. “Open bottom furnace” type can also be given which is suitable for high ash fuels like char, washery rejects (upto 50% with coal) etc.

BUBBLING BED COMBUSTION BOILER (BFBC):

Single drum configurations catering mainly to process and power applications with different fuel combinations of biomass fuels. This boiler is popular in Europe. Open bottom furnace type can also be given for some specific difficult fuels.

THERMIC FLUID HEATER

Liquid/Gas Fluid Heater

Thermic Fluid Heater’s are available in Horizontal & Vertical Models where in thermic fluid can be heated up to normal 340˚C at near atmospheric pressure with efficiency as high as 92% on GCV of Oil and Gas fuel. Thermic Fluid Heaters are designed for all commercial & special fuels available in market for combustion.

Quality Assurance : ISO 9001 : 2008 since more than 10 years

Salient Features of This Model

Furnace is designed for multi fuel options, with major thrust on proper selection of combustion grate, furnace height, combustion volume, fuel feeding systems. To ensure efficient combustion & lesser heat loss. 

Coils are designed with optimum flow consideration to gain maximum heat from flue gases. Coils are tested at 3 stages before final dispatch as a part of Alpha stringent quality control. 

ID Fan, FD Fan & booster fan (in any) are selected as per fuel’s perfect air-fuel ratio requirement, which ensures optimum air quantity for combustion & thus saves power consumption. 

Expansion Tank capacity is specifically selected after consulting total holdup of Thermic Oil. Deaeration Tank is specially designed considering flow & temperature requirement.

Alpha offers complete solution of Thermic Fluid heating system along with Pipeline, Pollution control equipments, fuel handling, etc on Turnkey basis.

Auto Controls & Safety

• Thermic Fluid Temperature control
  Digital temperature indicator-cum-controller cut of ID/FD fan of preset temperature and restart of preset temperature and restart of preset differential temperature to maintain system temperature.
• Stack Temperature Control
  A blind temperature controller cut of ID/FD fan and sound alarm if stack temperature exceeds to preset temperature.
• Low/NO Flow of Thermic Fluid
  Differential pressure switch connected across intel and outlet headers signals low flow alarm in case of low fluid pressure of Thermic fluid in coils.
• Low Level of Thermic Fluid
  The visual level indicator and float actuated lever switch fitted in expansion tank signals alarm in case of low level thermic fluid in the system.
• Thermic Fluid Pump Motor Trip
  In case of thermic fluid pump motor trip, electrical interlocks, cut off ID/FD fan.
• Power Failure
  Diesel engine drive keeps thermic fluid moving in the system to prevent its degradation and overflow.
• Excess Furnace Bed Temperature
  Digital temperature indicator-cum-controller senses furnace bed temperature and cut off ID/FD fan above set value(for FBC unit).

Benefites

• Multi-Fuel Option
• Low Power Consumption
• Energy Optimization
• Low Maintenance

HOT WATER GENERATOR

• Oil / Gas Fired
• Solid Fuel Fired

Oil / Gas Fired Steam Generators

We have been manufacturing a precision engineered range of hot water generators. These are available in varying capacities and can be customized as per the specifications of our clients. We manufacture an exclusive range of superior quality Industrial Hot Water Generators. Vented systems provide temperatures up to 98°C. Pressurized systems are essentially closed loop required for indirect heating and provide temperatures up to 150°C without boiling or steam formation. We provide different capacities in either Coil type or Shell and Tube type constructions. Our hot water generator are specially designed to operate on various fuels like coal, bio-mass, heavy oil, light oil, gas and duel fuel.

Solid Fuel Fired Steam Generators

The vertical four pass Hot Water Generator is suited for various industries across India and abroad in the rapidly changing and undependable energy environment. Alpha generous design of vertical heaters coupled with integral furnace gives you an assurance of the rated output on any solid fuels without compromising on performance.

JP can deliver sustainable solution to meet your process requirement and thus improve process consistency and reduce downtime leading to further increase in profitability.

The system is suitable for major food processing industry like pharmaceuticals, Tea processing, coconut processing, corn drying, sea same dring, onion drying, etc.

The system is suitable to heat water up to 250 Deg. C with combustion of any solid fuels like wood, coal, bagasse, corn cobs, agrowaste, lignite, petcoke, etc..

System is designed with all safeties & controls well defined for safe operation without lesser maintenance. Kindly refer to attached brochure for more details & contact us for new developments & proposals.

HOT AIR GENERATORS

Wood / Coal Hot Air Generator

Horizontal type Wood / Coal fired Hot air Generator

Horizontal type Wood Or Coal fired Hot air Generator. We present an array of horizontal type wood or coal fired hot air generators in extensive variety to our esteemed clients. These generators are fabricated out of heat resistant tested plates and tubes using superior quality raw material sourced from renowned vendors. Horizontal type wood generators are highly appreciated for their high efficiency, functionality and shock resistance. We also offer customization services to our clients at reasonable prices.

Vertical type Wood / Coal fired Hot air Generator

The expert team of our company offers wide variety of vertical type wood or coal fired hot air generators to our valuable clients. These generators are manufactured from high heat resistant tested tubes and plates. Vertical type wood or coal fired hot air generators are automatic and form discrete passes on smoke side and multi passes on air side.

Oil / Gas Hot air Generator

We are the finest supplier of top quality Oil Fired Hot Air Generators, which are highly appreciated for durability and high efficiency. These products are engineered with the most advanced technologies and high quality raw materials. With the team of talented professionals, we are able to provide these products with par to the international standard. In addition, we also offer these products in attractive prices.

Features

• Thermal Efficiency: 80%
• Low Maintenance
• Vertical Design
• Less pollution by using Dust Collectors.

Hot air generator application

This product is used in various industrial sectors like pharmaceutical, chemical, food & beverage, cement, fertilizer,Tea etc.

ACCESSORIES FOR STEAM GENERATORS

Heat Exchanger

Backed by our industrial experience and cutting edge technology, we present a wide variety of heat exchangers to our valuable clients. Manufactured using high graded raw material, these shell and tubeheat exchangers find their utility in air conditioning, power plants, chemical plants, natural gas processing, space heating and refrigeration. We are able to maintain the trust and allegiance of our clients by constantly supplying products at par with international quality standards.

Mechanical Dust Collector

Comprises multiclones with distinctive aerofoil selection vanes, clean gas tubes, casing & hopper. High Collection efficiency in mechanical type dust separation. Reduced draft loss due to aerofoil sections giving low ID fan power. Reduced maintenance due to wear — resistance material of cyclones. Essential for many existing and new installations to meet air pollution control norms.

Feed Water Pre heater

Comprises of shell and tube Non —IBR heat exchanger located downstream of boiler. Increases thermal efficiency with extra heat recovery from flue gases, Quick payback can be retrofitted after reviewing existing ID fan.

Air Preheater

Comprises of multi pass air preheater, FD fan with specially designed interconnecting duct work and supports. Promotes combustion, especially with high moisture fuels. Increases thermal efficiency due to additional heat recovery from flue gas. Boiler operates under balances draft, FD fan provides, controlled excess air, giving further reduction in fuel consumption and quick pay back.

Chimney

Backed by constant support of experienced and talented professionals, we are able to provide high quality Boiler Chimney to our honorable customers. Prior to dispatch, our quality controllers ensure this chimney to be defect free in nature to meet the varied requirements of clients. Our offered range is manufactured employing sophisticated technology and latest equipment to ensure. Rust resistance quality and durability.

Features

• Corrosion resistance
• Longevity
• Purpose specific design

Boiler Spares for steam generators

We are engaged in offering a wide range of Boiler Spares, which is reckoned for its superior quality. Precisely engineered and quality approved, the boiler spares made by us can be availed in different specifications, sizes and capacities. To suit the exact demands of our esteemed customers, we manufacture these spares in customized specifications. Our spares are acknowledged in the market for the following reasons:

• High tensile strength
• Working efficiency
• Durability Burner Spare.

Boiler Coils

We manufacture and export quality Boiler Coils. Super heater coils, economizer coils, Air heater coils and spiral coils fall in our regular range of fabrication. Carbon steel (Seamless & ERW) and Alloy Steel tubes are used to manufacture Boiler Coils.

Dryer

Paddy Dryer

In order to maintain the quality as per the requirements of the clients, we are providing a wide variety of Paddy Dryer System. Our Paddy dryers are based on fundamental parameters of efficient technology utilization of the drying energy with extensive knowledge of drying experience.

Turmeric Dryer

In order to maintain the quality as per the requirements of the clients, we are providing a wide variety of Paddy Dryer System. Our Paddy dryers are based on fundamental parameters of efficient technology utilization of the drying energy with extensive knowledge of drying experience.

Rotary Dryer

The rotary dryer consists of a rotating drum with angle lifting blades which lift the feed as the drum rotates and showers it in the stream of hot air flowing through the drum. Rotary Dryers are available with co-current or counter current air flow patterns depending on the properties of individual products.

Unique Features

• Efficient drying of materials with high moisture contents.
• Handles a wide size range of materials with extended residence times.
• Design permits highest possible drying temperatures.
• Drying, cooling or calcinations
• High thermal efficiency.

Tray Dryer

In tray dryers, the food is spread out, generally quite thinly, on trays in which the drying takes place. Heating may be by an air current sweeping across the trays, by conduction from heated trays or heated shelves on which the trays lie, or by radiation from heated surfaces. Most tray dryers are heated by air, which also removes the moist vapour.

Sago

Roller or Drum Dryers -In these the food is spread over the surface of a heated drum. The drum rotates, with the food being applied to the drum at one part of the cycle. The food remains on the drum surface for the greater part of the rotation, during which time the drying takes place, and is then scraped off. Drum drying may be regarded as conduction drying.

Puffed Rice Plant

Our vast industrial expertise is initiating us to offer high quality Puffed Rice Plant at competitive market prices. Our professionals design these plants in the compliance with industry laid quality parameters using best-in-class components. Offered plants are widely appreciated by our clients for their easy installation and non-corrosive nature.

Mosquito coil

We are also providing a boilers and other accessories for the mosquito coil manufacturing industries. Our technical team is design a hi-tech machinery for customer requirement.

Pan

SS Pan

We offer a varied range of premium quality SS PAN. We have the most experienced team of professionals who ensures that these products are with accordance to the international standard, respecting all the required parameters.

MS Pan

We offer a varied range of premium quality MS PAN. We have the most experienced team of professionals who ensures that these products are with accordance to the international standard, respecting all the required parameters and as per the customer requirement.

Reactor Vessel

SS Vessel

We hold expertise, in offering a wide range of Stainless Steel Pressure Vessels to our esteemed clients. Using high quality stainless steel and carbon, these products are designed and manufactured in accordance with the industry set quality parameters. These products are tested on various specifications and dimensions.

MS Vessel

Fabricated using quality tested raw materials like Mild steel, Our pressure vessels are designed for the purpose of holding liquids/gases at a definite temperature & pressure, different from the atmospheric pressure. Known for its properties of dimensional accuracy, durability and resistance from corrosion, the product can be tailored as per the specific size or other specifications of our clients.

Accessories for Steam Generators

• Steam trap assembly
• Pressure reducing station
• Deaerator tank
• Condensate tank system
• Feed water tank with Deaerator head system
• Blow down sample coolers
• Various type of steam valves in all classes
• Steam line pipes and pipe fittings as per various standards.
• Steam pre heating systems.
• Flow meter (Steam/Oil/gas/water) with transmitters.
• Automatic water level controllers (mobrey/single element controllers)
• Stem pressure control valves.
• Economizer (pressurized / non pressurized)
• Automatic blow down system.

JP Energy Systems India Pvt Ltd Manufacturer of Steam Generators
No. 40, Perumalagaram Salai,
(Inside Kidzee Play School)
Thiruverkadu, Chennai – 600 077.
Tamil Nadu, India.

+91 044 48571334, 65879215, 9884172331

sales@jpboilers.in, jpenergysystems@gmail.com

http://www.jpboilers.in/

You may also be interested in these manufacturers of steam generators and boilers:

Thermodyne Technologies Manufacturer of Steam Generators

Essaar Energy Equipments Manufacturer of Steam Generators