Nelcast is the largest jobbing foundry in India for the manufacturing of Ductile & Grey Iron Castings. Their products cater to the Global Automotive, Tractor, Construction, Mining, Railways and General Engineering sectors.
Established in 1985 with a modest capacity of just 1,000 Metric Tons/Year, Nelcast has focussed on producing superior quality castings for a wide range of Industries. This focus has helped it grow over the last three decades to a position of market leadership with a production capacity of 118,000 Metric Tons/Year.
GREY IRON CASTINGS FOUNDRY
Nelcast’s Ponneri plant started commercial production in 1996. The plant produces approximately 80% Grey Iron Castings and 20% Ductile Iron Castings for the Tractor, Commercial Vehicle, Off-Highway & Railway Industries. The current casting production capacity of the plant is 42,000 Metric Tons/Year.
Diversified product portfolio
Material Grades produced:
- All standard grades of Grey & Ductile Iron as per
- Highly Pearlitic Grey Iron for Brake Disc Applications
- High Silicon-Molybdenum Ductile Iron for High Temperature Exhaust Manifolds
- All grades of Austempered Ductile Iron (In-house heat treatment facility)
- Solution Strengthened Ferritic grades of Ductile Iron
- Ductile Iron Castings with strong impact properties at Low Temperatures for Railway Braking & Windmill Applications
Capacity
- Weight Range for Ductile Iron: 1.5 – 200 Kg
- Weight Range for Grey Iron: 35 – 250 Kg
- Ability to produce components from 50 parts/month to 30,000 parts/month
- Components can be supplied as Rough Castings or Fully Machined Sub-assemblies through in-house facilities and tie-ups with top machining vendors
PRODUCTS
COMMERCIAL VEHICLE COMPONENTS
- Bogie Suspension Bracket
- Conventional Suspension/Engine/Steering/Cab Mounting Bracket
- Rear Differential Carrier
- Forward Differential Carrier
- Differential Case (Flanged Half)
- Differential Case (Plain Half)
- Wheel Hub
- Bearing Cap
- Brake Drum
- Brake Disc Rotor
TRACTOR / FARM COMPONENTS
- Hydraulic Lift Cover
- Axle Housing|
- Four-Wheel Drive
- Front Axle Housing
- Transmission Clutch Housing
- Centre/Differential Housing
- Front Engine Support
OFF HIGHWAY / ARMY COMPONENTS
- Transmission Case
- Converter Housing
- Axle Housing
- Planetary Carrier
- Differential Case
RAILWAYS
- Base Plates for Ballastless Track Systems
- Brake Discs
SUV / CAR COMPONENTS
- Case body
- Case cap|
- Drive head
POWERTRAIN COMPONENTS
- Gearbox Housing
- Flywheel Housing
- Exhaust Manifold
Corporate office
Nelcast Limited
159 TTK Road, Chennai – 600 018, India
Phone: +91-44-2498 3111 /+91-44-2498 4111
Fax: +91-44-2498 2111,
E-mail: nelcast@nelcast.com
Plant II– Ponneri
Specialization: Grey Iron and Ductile Iron parts
Functions: Manufacture of castings and machining
Capacity: 40000T per annum
Address:
Nelcast Ltd,
Madhavaram Village,Tiruvallur District,
PONNERI-601 204, Tamilnadu, India.
Phone: +91-44-27974165 / +91-44-27973552
Fax: +91-44-27973620
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