Sharadaa Ceramics

Insulating Castable Refractory

Sharadaa Ceramics based at Perundurai, Coimbatore District, Tamilnadu is a leading manufacturer of Insulating Castable Refractory, high alumina dense castables etc

Products

  • Castable Refractories
  • Precast Lances and Darts
  • Precast Prefired Refractory Shapes
  • Gel Bonded Castables – Free Flow
  • Gunning Castables
  • Wear Resistant Family – Retrofitting Monolithics
  • High Alumina Dense Castables
  • Insulating Castables – Medium / High Purity
  • Nano Bonded Castables
  • Low Thermal Mass Insulation for Energy Conservation
  • Maintenance / Repair Castables

Castable Refractories

Castable refractories are a type of refractory material that is used in the construction of kilns, furnaces, and other high-temperature equipment. They are made from a mixture of refractory aggregates, binders, and other additives that can be poured into a mold or cast into a specific shape. Castable refractories are known for their ability to withstand high temperatures and thermal shock, making them ideal for use in demanding environments. They are also easy to install and can be used to repair or replace existing refractory linings. Some common applications for castable refractories include cement kilns, blast furnaces, and incinerators.

Precast Lances and Darts Insulating Castable Refractory

Precast lances and darts are specialized refractory shapes that are used in various high-temperature industrial processes. Lances are long, narrow tubes that are used to inject gases or other materials into a furnace or other high-temperature equipment. They are typically made from refractory materials that can withstand the high temperatures and abrasive conditions found in these environments. Darts are similar to lances, but they are shorter and wider, and they are often used for similar purposes. Both lances and darts are typically precast, meaning that they are formed and cured in a mold before being shipped to the job site. They are an important part of many industrial processes and are used in a variety of applications, including steelmaking, cement production, and glass manufacturing.

Precast Pre-fired Refractory Shapes

Precast prefired refractory shapes are refractory materials that are formed and cured in a mold before being fired to a high temperature in a kiln or furnace. This process, also known as prefiring, allows the refractory shapes to be more consistent and to have improved properties, such as better strength and durability. Precast prefired refractory shapes are used in a variety of high-temperature industrial processes, including steelmaking, cement production, and glass manufacturing. They are known for their ability to withstand high temperatures and thermal shock, and they are often used to repair or replace existing refractory linings in kilns and furnaces. Some common types of precast prefired refractory shapes include bricks, blocks, and monolithic shapes such as castables and ramming mixes.

Gel Bonded Castables – Free Flow

Gel bonded castables are a type of refractory material that is used in high-temperature industrial applications. They are made from a mixture of refractory aggregates, binders, and other additives that can be poured into a mold or cast into a specific shape. Gel bonded castables are known for their ability to flow freely, making them easy to install and shape as needed. This makes them an ideal choice for applications where a smooth, seamless finish is required, such as in furnace linings or as a repair material. Gel bonded castables are also known for their high strength and durability, as well as their resistance to thermal shock and chemical attack. They are used in a variety of industries, including steelmaking, cement production, and glass manufacturing.

Gunning Castables Insulating Castable Refractory

Gunning castables are a type of refractory material that is used in high-temperature industrial applications. They are made from a mixture of refractory aggregates, binders, and other additives that can be sprayed or “gunned” onto a surface using a specialized applicator. Gunning castables are known for their ability to bond well to a variety of surfaces, including metal, concrete, and other refractory materials. This makes them an ideal choice for use as a repair material or for building up or rebuilding worn or damaged refractory linings. Gunning castables are also known for their high strength and durability, as well as their resistance to thermal shock and chemical attack. They are used in a variety of industries, including steelmaking, cement production, and glass manufacturing.

Wear Resistant Family – Retrofitting Monolithics

The term “wear resistant family – retrofitting monolithics” refers to a category of refractory materials that are specifically designed to resist wear and abrasion, and that are used for retrofitting or rebuilding worn or damaged refractory linings in industrial equipment such as kilns, furnaces, and boilers. Monolithics are refractory materials that are poured or sprayed into place as a single unit, rather than being built up from individual bricks or shapes. They are known for their ability to bond well to a variety of surfaces, making them an ideal choice for use as a repair material. Some common types of monolithic refractories include castables, ramming mixes, and gunning castables. These materials are used in a variety of industries, including steelmaking, cement production, and glass manufacturing, to improve the performance and lifespan of industrial equipment.

High Alumina Dense Castables

High alumina dense castables are a type of refractory material that is made from a mixture of refractory aggregates, binders, and other additives. They are characterized by their high alumina content, which gives them excellent resistance to wear and abrasion, as well as to chemical attack and thermal shock. High alumina dense castables are used in a variety of high-temperature industrial applications, including furnace linings, boiler linings, and kiln linings. They are known for their strength and durability, and they can withstand temperatures up to 1800°C (3272°F). High alumina dense castables are typically installed by casting them into place, although they can also be applied by gunning or ramming. They are used in a variety of industries, including steelmaking, cement production, and glass manufacturing.

Insulating Castables – Medium / High Purity

Insulating castables are a type of refractory material that is used to provide insulation in high-temperature industrial applications. They are made from a mixture of refractory aggregates, binders, and other additives that can be poured into a mold or cast into a specific shape. Insulating castables are known for their low thermal conductivity, which makes them effective at reducing heat loss and energy consumption in furnace and kiln linings. They are available in medium and high purity grades, with the high purity grades having a lower content of impurities and a higher refractoriness (ability to withstand high temperatures). Insulating castables are used in a variety of industries, including steelmaking, cement production, and glass manufacturing. They are known for their low cost and ease of installation, and they are often used to repair or replace existing refractory linings.

Nano Bonded Castables Insulating Castable Refractory

Nano bonded castables are a type of refractory material that is made from a mixture of refractory aggregates, binders, and other additives. They are characterized by the use of nanoscale additives, which are materials that have dimensions on the order of nanometers (billionths of a meter). These additives are added to the refractory mix to improve the properties of the castable, such as its strength, toughness, and resistance to wear and abrasion. Nano bonded castables are used in a variety of high-temperature industrial applications, including furnace linings, boiler linings, and kiln linings. They are known for their high strength and durability, and they can withstand temperatures up to 1800°C (3272°F). Nano bonded castables are typically installed by casting them into place, although they can also be applied by gunning or ramming. They are used in a variety of industries, including steelmaking, cement production, and glass manufacturing.

Low Thermal Mass Insulation for Energy Conservation

Low thermal mass insulation is a type of insulation material that is characterized by its low density and low heat capacity. These properties make it effective at reducing heat loss and energy consumption in high-temperature industrial equipment, such as furnaces and kilns. Low thermal mass insulation is typically made from materials that are lightweight and have a low thermal conductivity, such as ceramic fibers, mineral wool, or foam. It is often used in conjunction with other insulation materials, such as refractory bricks or castables, to create a multi-layered insulation system. In addition to improving energy efficiency, low thermal mass insulation can also help to reduce operating costs and extend the lifespan of industrial equipment. It is used in a variety of industries, including steelmaking, cement production, and glass manufacturing.

Maintenance / Repair Castables Insulating Castable Refractory

Maintenance and repair castables are a type of refractory material that is used to repair or rebuild worn or damaged refractory linings in industrial equipment such as kilns, furnaces, and boilers. These materials are designed to withstand the high temperatures and abrasive conditions found in these environments, and they are often used to repair or replace existing refractory linings. Maintenance and repair castables are typically made from a mixture of refractory aggregates, binders, and other additives that can be poured into a mold or cast into a specific shape. They are known for their high strength and durability, and they are available in a variety of grades to suit different applications. Some common types of maintenance and repair castables include high alumina castables, gunning castables, and nano bonded castables. They are used in a variety of industries, including steelmaking, cement production, and glass manufacturing.


SHARADAA CERAMICS PVT. LTD.
CORPORATE OFFICE
387, SIDCO Industrial Estate
Ambattur, Chennai-600 098
Tel. : +91 44 4550 1164 / 4218 9355

info@sharadaa.in

COIMBATORE
Mobile : +91 9600095551, 9842288910
Tele : +91 422-4210810, 2243289
Fax : +91 422-2243289

mani@sharadaa.in

http://sharadaceramics.com/


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