KML Sensors designs and manufactures laser vision systems for a wide range of Welding Seam Tracking Sensors and 3D inspection applications. Their laser sensors are designed and made in India, using advanced technologies to withstand the harsh conditions found in welding environments while also providing precise measurements. The company’s goal is to provide high-quality sensors that can be used in a variety of welding and inspection applications around the world.
Their sensors are used in a wide range of applications viz;
- Laser Welding Seam Tracking
- Laser Seam Tracking
- Line Tracking System
- Pipe Mill Control System
- Weld Inspection
- Pipe Inspection
- Welding Cameras
- Adaptive Welding
Laser Welding Seam Tracking Sensors
The laser seam tracking sensor uses a laser beam to accurately measure the distance between the sensor and the weld seam. This allows the sensor to guide the welding torch along the seam, ensuring that the weld is applied evenly and consistently.
One of the key advantages of laser seam tracking is its non-contact nature. This means that the sensor is not in physical contact with the workpiece, which can be beneficial in certain welding applications. For example, in high-temperature welding environments, the sensor may be at risk of damage if it were in contact with the workpiece. By using a laser beam to measure the distance to the weld seam, the sensor can operate safely in these environments.
In addition to its non-contact nature, laser seam tracking sensors are also highly accurate. The laser beam used by these sensors is able to provide precise measurements, even at long distances. This allows the sensor to guide the welding torch with great accuracy, ensuring that the weld is applied evenly and consistently.
Another key advantage of laser seam tracking is its ability to operate in a wide range of lighting conditions. Traditional optical sensors, which use cameras to capture images of the weld seam, may struggle to operate in low-light environments. However, laser seam tracking sensors are able to operate effectively in these conditions, as the laser beam is not affected by changes in lighting.
Overall, laser seam tracking sensors are an essential tool for welding automation. They provide highly accurate, non-contact guidance for welding torches, allowing for more efficient and consistent welding. As the technology continues to evolve, it is likely that we will see even more advanced and sophisticated laser seam tracking sensors, capable of tackling even the most challenging welding applications.
10 Advantages of Laser Seam Tracking Sensors:
- Non-contact operation: Laser seam tracking sensors do not require physical contact with the workpiece, which can be beneficial in certain welding applications.
- High accuracy: Laser seam tracking sensors use a laser beam to provide precise measurements of the distance to the weld seam, ensuring that the weld is applied evenly and consistently.
- Wide range of lighting conditions: Laser seam tracking sensors are able to operate effectively in a wide range of lighting conditions, including low-light environments.
- Real-time correction: The laser seam tracking sensor is able to dynamically correct the position of the welding torch in real-time, ensuring that the weld is applied accurately and consistently.
- Increased productivity: By providing more accurate and consistent welding, laser seam tracking sensors can help to increase productivity and reduce the risk of defects.
- Improved quality: Laser seam tracking sensors can help to improve the overall quality of welds, as they ensure that the weld is applied evenly and consistently.
- Flexibility: Laser seam tracking sensors can be used in a variety of different welding applications and environments, making them a versatile and flexible tool.
- Robustness: Laser seam tracking sensors are able to operate in challenging environments, such as high-temperature welding environments.
- Easy to use: Laser seam tracking sensors are relatively easy to use and require minimal setup and maintenance.
- Cost-effective: Laser seam tracking sensors provide a cost-effective solution for improving the accuracy and consistency of welding operations.
Laser Seam Finding Welding Seam Tracking Sensors
A non-contact method for determining the loaded component’s offset from the prescribed route is called laser seam finding. Prior to welding, the joint is measured by a laser sensor in one or more locations to determine the offset, which is also utilised to offset the taught route.
Line Tracking System Welding Seam Tracking Sensors
For ERW Pipe UT Testing, the Line Tracking Device is a non-contact white line detection and guidance system. To detect the centre of the white pilot line, a special camera is placed to the UT head, and the feedback is utilised to correct for any variations in pipe position.
Pipe Mill Control System
KML is a company that provides pipe mill control systems. Their systems typically include features such as welding control, sensor control, and internet of things (IOT) capabilities. These features can help optimize the pipe production process and ensure that the pipes being produced meet the desired specifications. The use of sensors and IOT technology can allow for real-time monitoring and control of the production process, enabling manufacturers to quickly respond to any changes or issues that may arise. By using a complete pipe mill control system from KML, manufacturers can improve the efficiency and quality of their pipe production operations.
Weld Inspection
A weld bead inspection system is a tool used to evaluate the quality of a weld by measuring various geometric properties of the weld bead and comparing them against set limits. These properties can include the width, height, and toe angles of the bead, and the system can use this information to determine whether the weld is good or bad. The system can also be used to identify common weld defects such as undercut, concavity, missing weld, and blow holes. By using a weld bead inspection system, manufacturers can ensure that their welds meet the required specifications and are free of defects, improving the overall quality of their products.
Pipe Inspection
A laser pipe dimensioning system is a advanced pipe inspection tool that uses laser technology to generate a complete 3D model of a pipe. This allows the system to measure a wide range of parameters, including the inside and outside diameters, wall thickness, straightness, ovality, bevel parameters, and length of the pipe. This information can be used to ensure that the pipe meets the required specifications and is free of defects. The use of laser technology also allows for highly accurate and precise measurements, making it an effective tool for ensuring the quality and consistency of pipes.
Welding Cameras
KML offers miniature video cameras that are designed for use in rugged industrial environments, such as welding stations. These cameras are typically small and lightweight, making them easy to install and use in a variety of applications. They are also ruggedized to withstand the harsh conditions found in industrial environments, including heat, dust, and vibration. The cameras can be used to monitor welding stations remotely, allowing operators to view the welding process from a safe distance. They are suitable for use with open arc and submerged arc welding, as well as other general industrial applications.
Adaptive Welding
KML offers custom solutions for heavy welding applications, including the ability to dynamically control welding parameters in order to compensate for any deviations that may occur during fit up. This can help ensure that the welds meet the required specifications and are free of defects. KML’s solutions also offer the ability to automatically sequence weld beads, which can improve the efficiency and consistency of the welding process. By using a custom solution from KML, manufacturers can improve the quality and efficiency of their heavy welding operations.
KML Sensors
3/246 Kalaimakal Compound, Azad Nagar,
Jagir Venkatapuram,
635001 Krishnagiri.
Tamilnadu, India
info@kmlsensors.com
+919840517391
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