Vaigai Coir Cluster Pvt Ltd produces a range of coir products, including Coconut Coir Sheets, latex spray, coir needle felt rolls, coir sheets and blocks, coir cluster rolls, and coir wood.
Vaigai Coir Cluster Pvt Ltd is a company that is focused on the development of a coir cluster under the SFURTI (Scheme of Fund for Regeneration of Traditional Industries) program.
The Coir Board is the designated nodal agency for the project, and ITCOT Consultancy and Services Limited is the technical agency that has been appointed by the Coir Board. These two agencies work together to ensure the successful implementation of the project.
A special purpose vehicle has been formed with 40 members who have experience in the coir industry.
Coir Needle Felt / Coconut Coir Sheets
Coir needle felt is a type of non-woven fabric made from coir fibers. It is made using a process called needling, in which the fibers are interlocked using a machine with thin, sharp needles. This creates a strong and durable material that is suitable for a variety of applications.
Coir needle felt can be made in different thicknesses and weights to meet specific requirements. It is generally measured in grams per square meter (gsm) and can range from 750 gsm to 2500 gsm in thickness. Coir needle felt can be used in a variety of applications, including flooring, upholstery, automotive interiors, and industrial filters.
Coir needle felt is a sustainable and eco-friendly material, as it is made from a renewable resource, coconut husks. It is also biodegradable, making it a safe and environmentally responsible choice for a variety of applications.
Coir Pads Coconut Coir Sheets
Coir pads are made by interlocking 100% coir fibers through a plain weave using a process called needling. The coir fibers are joined together to form a durable and flexible material that can be used in a variety of applications.
Coir pads are available in roll form without bonding or in sheet form with bonding of the fibers. The bonding process involves spraying rubber latex onto the fibers, up to 15% DRC (Dry Rubber Content), and curing it to create a strong and cohesive material. The thickness of the coir pads can be customized to meet specific requirements, and they are generally referred to as non-woven coir fabric.
Coir pads are measured in grams per square meter (gsm), and can range in thickness from 750 gsm to 2500 gsm, with a thickness range of 5mm to 30mm. Coir pads are also available in roll form without spraying latex, and can be produced in lengths of up to 20 to 30m and widths up to 2m.
Applications
- Coir needle felt can be used for low cost acoustic control, as it is effective at absorbing sound and reducing noise levels. It is also suitable for air and water filtration, as it is able to filter and purify air and water. Coir needle felt can be used to reinforce filters, making them more effective and durable.
- They are also a good thermal insulator, as it is able to retain heat and keep areas warm. It can be used in a variety of applications to help improve energy efficiency.
- They are also effective at controlling soil erosion and can be used in bio engineering projects to stabilize soil and prevent erosion. It has good moisture absorption and retention properties, making it useful for maintaining soil moisture levels and promoting plant growth.
- Coir needle felt can also be used as a drainage facilitator, as it is able to drain water away from an area quickly and efficiently. It can also be used as mulch mats to help control weeds and protect plants from extreme weather conditions.
- Coir needle felt can be used to make coir ply boards and roofing sheets, providing an alternative to traditional wood products. These products are durable, sustainable, and environmentally friendly, making them a good choice for a variety of building and construction projects.
Coir Wood Coconut Coir Sheets
- 100% wood substitute product – prevent felling of trees (Coir ply/ Door Shutter / Rubber wood is used which is plantation rubber): Coir wood is a wood substitute made from the fibers of coconut husks, and can be used in place of wood without contributing to the felling of trees. Coir ply, door shutters, and rubber wood made from plantation rubber are often used in the production of coir wood.
- Biodegradable: Coir wood breaks down naturally over time and does not contribute to pollution or waste, making it an environmentally friendly building material.
- Coir and Jute are agro-based materials – provide more employment in rural areas: Coir and jute are plant-based materials that are grown specifically for use in the production of coir wood. This provides employment opportunities in rural areas where these materials are grown and harvested.
- Coir is available throughout the year: Coir is a reliable source of material as it is available throughout the year, making it a consistent and dependable option for building and construction.
- Termite and borer resistant: Coir wood is resistant to termites and borers, making it a durable and long-lasting building material.
- Better Screw and nail holding properties: Coir wood has good screw and nail holding properties, making it easy to work with using normal carpentry tools.
- Boiling water resistant: Coir wood is resistant to boiling water, making it suitable for a variety of applications.
- Very good appearance due to oriented jute layer and can be used without painting: The oriented jute layer in coir wood gives it a very good appearance, and it can be used without painting if desired.
- Can be finished, painted, polished, and laminated: Coir wood can be finished, painted, polished, and laminated to achieve a variety of different looks and finishes.
- Normal Carpenter’s tools can be used: Coir wood can be worked with using normal carpentry tools, making it easy to use and manipulate.
- Clear-cut edge: Coir wood has a clear-cut edge, making it easy to cut and shape to fit a variety of different sizes and dimensions.
- Anti-fungal: Coir wood is anti-fungal, making it resistant to the growth of fungi and mold.
- Flame retardant: Coir wood is flame retardant, making it a safe and practical choice for building and construction.
Rubberised Coconut Coir Sheets & Blocks (Mattresses)
Twisted brown coir fiber is a type of coir material made from the fibers of coconut husks that have been twisted together. It is bonded and curved using rubber latex, up to 23% DRC (Dry Rubber Content), and set to the required thickness. The DRC percentage can also be increased to meet specific customer requirements.
Twisted brown coir fiber is a versatile material that can be produced in a range of thicknesses, from 3mm to 200mm. It is also possible to produce twisted brown coir fiber with varying densities, from 50kg/cu.m to 500kg/cu.m.
Twisted brown coir fiber is typically measured in kilograms and is used in a variety of applications, including flooring, automotive interiors, and industrial filters. It is a sustainable and environmentally friendly material, as it is made from a renewable resource, coconut husks, and is biodegradable.
Applications
- Twisted brown coir fiber has a number of applications in various industries. It is often used in the manufacture of spring and coir mattresses, as it is flexible and supportive. Low density blocks made from twisted brown coir fiber are used in packaging to provide protection and cushioning for delicate items.
- Twisted brown coir fiber is also used as a carpet underlay and in bio filters, as it is effective at filtering and purifying air and water. It is a good acoustic and thermal insulator, as it is able to absorb sound and retain heat, making it suitable for use in a variety of applications.
- Twisted brown coir fiber is also used in air conditioner filters and as a grow bag retainer. It is able to filter and purify air, as well as retain moisture and support plant growth.
Overall, twisted brown coir fiber is a versatile and sustainable material that is used in a variety of applications in different industries.
Advantages
- Twisted brown coir fiber has several advantages that make it a popular choice for a variety of applications.
- One advantage is that it is a natural allergen to bacterial and fungal spores. This means it is resistant to the growth of these microorganisms, making it a safe and hygienic material for use in products such as mattresses and carpets.
- Twisted brown coir fiber is also environmentally friendly, as it is biodegradable and can be recycled. This makes it a sustainable and responsible choice for a variety of applications.
- Twisted brown coir fiber is also obtained from agriculture waste, making it a valuable resource that is able to repurpose waste materials into a useful product. This reduces waste and helps to conserve natural resources.
Overall, twisted brown coir fiber is a versatile and sustainable material that has a number of advantages for a variety of applications.
Vaigai Coir Cluster Pvt Ltd,
220/9B, Thirumangalam-Pallapatti Rd,
Tamil Nadu 624219.
M.Arul Anandh – 9976910819
Tensison – 9942361709
D.h. Arthur – 9894311646
P.Ramesh Kumar – 9655563456
vaigaicoircluster@gmail.com
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