Wheel Aligners | Tire Pressure Monitoring System

Located in Puducherry on the East coast of South India, Manatec is a company specializing in the production of various automotive equipment, including Wheel Aligners, Wheel Balancers, Gas Analysers, Smoke Meters, Head Lamp Aligners, A/C Gas Chargers, and Tire Pressure Monitoring System. Established in 1987 as a manufacturer of industrial shaft alignment systems, Manatec expanded its operations into the garage equipment industry in 1991. This move marked a significant milestone for the company as it developed Asia’s first indigenous Optical Wheel Alignment system in 1991.

Over the years, Manatec’s in-house Research and Development (R&D) department has continuously designed and developed various automotive equipment, including Wheel Balancers, Tyre Changers, Exhaust Gas Analysers, Smoke Meters, Head Lamp Aligners, 2 Post Lifts, and Automatic Tyre Inflators. Notably, Manatec is among the few companies globally that possess the design and technology for eight different garage equipment categories. The company also advanced its Wheel Aligner technology during this period, establishing its reputation as a leader in the industry.

Manatec’s R&D facility, recognized by the Government of India, covers over 10,000 square feet and boasts a team of more than 35 electronics, mechanical, software, and hardware engineers. All of the company’s products are developed in-house, featuring proprietary software, hardware, and electronics design. This R&D strength has allowed Manatec to export its products worldwide while providing technical support to its international customers.

To accommodate increasing export orders and domestic demand, Manatec constructed a new Greenfield mass manufacturing facility spanning 130,000 square feet near Pondicherry. This state-of-the-art facility ensures efficient production of garage equipment on a large scale.

In addition to its equipment manufacturing, Manatec launched EASY DRIVE in 2013, an independent chain of Automotive quick-fit centers dedicated to providing high-quality services for cars, buses, and trucks.

Manatec holds ISO 9001:2015 certification, affirming its commitment to maintaining high-quality standards in all its operations. The company operates with a fully-integrated ERP system implemented in 2007 to enhance efficiency.

With a strong distributor network, Manatec exports its products to over 70 countries worldwide. The company has established itself as a global player in the automotive aftermarket by offering garage equipment with world-class technology and quality at competitive prices compared to European and Chinese products. Manatec continues to evolve its vision and mission for long-term success in the industry.

Wheel Aligners for Car & LCV

Introducing the Genie 3D Elite, the world’s first In-lift 3D Wheel Aligner with two cameras and the smallest targets designed to fit seamlessly into a scissors lift. Here are some key features and benefits of this innovative system:

Space-Efficient Design: Genie is ingeniously crafted to house high-definition cameras and cutting-edge electronics, allowing it to capture images of wheel targets with precision.
Compact Footprint: The Genie 3D Elite can be comfortably installed in a space measuring just 11′ X 19′, making it significantly smaller than conventional pit models. This compact size maximizes the efficient use of your workspace.
No Minimum Distance Requirement: Unlike traditional systems, Genie eliminates the need for a minimum distance between the wall and the lift, providing greater flexibility in your shop layout.
No Fixed Beam or Column: Say goodbye to fixed beams or columns obstructing your workspace. Genie’s design ensures an unobstructed view and hassle-free operation.
Uninterrupted Measurements: The system is engineered to avoid signal disruptions caused by technicians moving around. This ensures reliable and accurate measurements.
Floor-Level Measurement: Genie allows you to take measurements at floor level, offering convenience and ease of use.
Adjustable Height: There are no height restrictions with Genie. You can adjust the system to any convenient height, catering to your specific needs.
Optimized Shop Floor: Genie’s space-saving design enables you to make the most of your shop floor, creating a more efficient and organized workspace.
Automatic Lift Level Compensation: Exclusive software takes care of automatic lift level compensation, ensuring precise measurements every time.
User-Friendly Interface: The system includes a user-friendly Wi-Fi enabled tablet device that displays alignment results and allows you to operate the PC from the alignment bay. This feature reduces the need for multiple trips to the PC console, enhancing workflow efficiency.
Enhanced Visibility: With a large 32″ monitor screen, Genie provides greater visibility of alignment results and data.
Attractive Stand Design: Genie comes with a larger and visually appealing stand featuring backlit branding and a built-in cabinet for added functionality.
Dedicated Wheel Bracket Stand: A dedicated, movable stand is provided for holding wheel brackets with target plates, further streamlining the alignment process.

The Genie 3D Elite is a revolutionary solution for wheel alignment, offering advanced technology, space efficiency, and user-friendly features to optimize your automotive service operations.

Wheel Balancers Wheel Aligners

Here is an overview of the features and capabilities of the Wheel Balancer:

Compatibility: This Wheel Balancer is suitable for balancing both Car and Light Commercial Vehicle (LCV) wheels, making it versatile for a wide range of vehicles.
Measurement Modes: It offers two measurement modes – Normal and Fine, providing flexibility for various balancing needs.
Alloy Wheel Functions: The balancer includes seven different modes of Alloy wheel functions to cater to different wheel types and materials.
Graphical User Interface: Featuring a graphical user interface, it provides a visual representation of the balancing process in real-time, enhancing user-friendliness.
Unit Conversion: Users can easily switch between units for weight measurement, with options for both “grams” and “ounces.”
Automatic Distance Input: Simplifies the balancing process by automatically inputting the distance settings, reducing the need for manual adjustments.
Rim Parameter Entry: Rim parameters can be entered through wheel rotation, making it more convenient to set up and operate.
Protection Features: It includes overvoltage and overload protection circuits, ensuring the safety of the equipment and preventing damage from power issues.
Universal AC Input: The balancer features a universal AC input socket, accommodating various power sources and locations.
Self-Calibration: When a calibration error is detected, the equipment can perform self-calibration, ensuring consistent and accurate results.
Error Display: Real-time error display allows for immediate identification and resolution of issues during operation.
Adjustable Unbalance Threshold: Users can set an adjustable unbalance threshold (weight cut-off), allowing for customization based on specific requirements.
Mid-Centering Device: Equipped with a mid-centering device featuring a Quick Change Lock Nut, enabling fast and efficient mounting and removal of wheels.
Mechanical Brake: A mechanical brake is provided for weight addition and wheel mounting, enhancing precision and control during the balancing process.
Automatic Start: The balancer automatically initiates the balancing process when the wheel guard is closed, streamlining operation.
High-Resolution Display: It features a high-resolution display with HDMI input, ensuring clear and detailed information for accurate balancing.
Wheel Seating Cones: Wheel seating cones designed for LCV wheels are supplied as optional accessories, enhancing compatibility with a wider range of vehicles.

Tyre Changer for Car & LCV Wheel Aligners

Introducing our range of Tyre Changers designed for both Car and Light Commercial Vehicle (LCV) tires. Our Tyre Changers come in two variants: Semi Automatic and Fully Automatic RFT models.

Key Features:

Versatile Compatibility: These Tyre Changers are suitable for use with Car and LCV tires, providing flexibility for various vehicle types.
Handling Specialized Tires: They are equipped to handle stiff, wide, and low-profile tires with ease, thanks to the RFT (Run-Flat Tire) helper arm.
Efficient Vertical Column: Featuring a pneumatically operated tilting type vertical column for effortless and efficient tire mounting and demounting.
Precise Control: Each machine comes with an individual pedal for controlling the vertical column tilting, allowing for precise positioning.
Secure Clamping: Utilizing pneumatically operated twin cylinders to ensure a secure and firm clamping of the tire during the tire-changing process.
Centering Convenience: Equipped with a four-jaw self-centering chuck for accurate and balanced tire mounting.
Protection for Alloy Wheels: To prevent damage, these Tyre Changers include alloy wheel plastic protectors for the jaws, preserving the integrity of alloy wheels during operation.

Our Tyre Changers are designed to simplify the tire-changing process while providing the flexibility and precision needed to handle a wide range of tires, including specialized low-profile and run-flat tires.

A/C Gas Chargers Wheel Aligners

Manatec offers a choice of A/C Gas Charger models, namely the i-Cool 100 and i-Cool 100 T, which cater to the needs of discerning market segments. Here are the key features of these A/C Recycling Equipment models:

LCD Monochrome Display: Equipped with a clear and easy-to-read LCD monochrome display, ensuring user-friendly operation.
Compatibility: Suitable for servicing Cars and Light Commercial Vehicle (LCV) cabins, making it versatile for various vehicle types.
Fully Automatic Operation: These machines are fully automatic, capable of performing multiple functions, including Recovery, Recycling, Vacuuming, Leak Testing, and Recharging, streamlining the A/C system maintenance process.
Humidity and Acidity Elimination: Includes a filter in the recovery line to effectively eliminate humidity and acidity from the refrigerant, enhancing system performance and longevity.
Manual Air Purge: Allows for manual air purging from the refrigerant tank, ensuring the purity of the refrigerant.
High-Pressure Protection: Features automatic high-pressure protection for the compressor, safeguarding the equipment during operation.
Audible Indication and Alarm: Provides audible indications and alarms to alert users to specific conditions or issues during the A/C servicing process.
Caution and Error Messages: Offers caution and error messages and prompts to guide users and facilitate troubleshooting.
Self-Diagnosis: Includes a self-diagnostic feature to check the fitness and functionality of the machine, ensuring reliable operation.
Check Valves: Equipped with check valves to facilitate quick, easy, and safe servicing of A/C systems.
Vehicle Database: Stores a vehicle database with the capacity to store information for up to 500 vehicles, allowing for efficient and organized servicing.
Software Update: Supports software updates through a USB interface, ensuring the equipment stays up-to-date with the latest features and improvements.
Vehicle Data Update: Allows for the update of vehicle data through a USB interface, ensuring accuracy and relevance.
Shock-Proof Load Cell Protection: Incorporates shock-proof protection for load cells, enhancing durability and accuracy.
Quick Coupler Provision: Includes a provision for quick couplers, facilitating the use of new oil and used oil bottles, further streamlining the servicing process.

Manatec’s A/C Gas Charger models offer advanced features and functionality to meet the demands of a discerning market, providing efficient and reliable A/C system servicing for a wide range of vehicles.

Emission Equipment : Exhaust Gas Analysers Wheel Aligners

Indigenously designed and manufactured Exhaust Gas Analysers & Diesel Smoke Meters
are ARAI approved & compliant to International standards.

Manatec’s Exhaust Gas Analysers and Diesel Smoke Meters are designed and manufactured in-house, boasting approval from ARAI (Automotive Research Association of India) and compliance with international standards. Here are the notable features of these emission equipment:

Fuel Selection: Capable of analyzing exhaust gases from various fuels, including Petrol, CNG (Compressed Natural Gas), and LPG (Liquefied Petroleum Gas).
Clear Display: Utilizes a 7 Segment LED display for easy and precise reading of emissions data.
Advanced Technology: Employs Non-dispersive Infrared (NDIR) technology, known for its accuracy and reliability in emission analysis.
Condensate Management: Automatically discharges condensate, ensuring the integrity of the analysis process.
Calibration: Offers automatic zero calibration and digital span calibration for maintaining accuracy.
Software Updates: Allows for easy software updates in the field via a USB port, keeping the equipment up-to-date with the latest features.
DC Operation: Provides the option for DC operation, making it suitable for “mobile road tests” using a vehicle’s battery as the power source.
Comprehensive Data Display: Displays Lambda (air-fuel ratio), AFR (Air-Fuel Ratio), and PEF (Particulate Emission Factor), providing a comprehensive view of emissions.
Battery Status Indicators: Features separate indications for low and high voltage levels of the battery, ensuring reliable operation.
Leak Check: Offers an electronic leak check facility to detect and address any gas leaks, maintaining accuracy and safety.
Gas Scrubber: Includes a gas scrubber for cleaning impure particles from exhaust gases, ensuring precise measurements.
PC Connectivity: Equipped with a USB interface for connecting to a PC, facilitating data transfer and analysis.
International Standards: Conforms to ISO 3930 standards, assuring adherence to recognized international emission measurement guidelines.
Optional NOx Measurement: Provides an optional capability for measuring nitrogen oxide (NOx) emissions, offering a more comprehensive analysis when required.

Manatec’s Exhaust Gas Analysers and Diesel Smoke Meters are designed to meet the highest standards of accuracy and reliability, ensuring compliance with regulatory requirements for emission testing in the automotive industry.

Nitrogen Filling Station Wheel Aligners

Fully Automatic Nitrogen generation and inflation / deflation system.
Manatec’s Exhaust Gas Analysers and Diesel Smoke Meters are designed and manufactured in-house, boasting approval from ARAI (Automotive Research Association of India) and compliance with international standards. Here are the notable features of these emission equipment:

Fuel Selection: Capable of analyzing exhaust gases from various fuels, including Petrol, CNG (Compressed Natural Gas), and LPG (Liquefied Petroleum Gas).
Clear Display: Utilizes a 7 Segment LED display for easy and precise reading of emissions data.
Advanced Technology: Employs Non-dispersive Infrared (NDIR) technology, known for its accuracy and reliability in emission analysis.
Condensate Management: Automatically discharges condensate, ensuring the integrity of the analysis process.
Calibration: Offers automatic zero calibration and digital span calibration for maintaining accuracy.
Software Updates: Allows for easy software updates in the field via a USB port, keeping the equipment up-to-date with the latest features.
DC Operation: Provides the option for DC operation, making it suitable for “mobile road tests” using a vehicle’s battery as the power source.
Comprehensive Data Display: Displays Lambda (air-fuel ratio), AFR (Air-Fuel Ratio), and PEF (Particulate Emission Factor), providing a comprehensive view of emissions.
Battery Status Indicators: Features separate indications for low and high voltage levels of the battery, ensuring reliable operation.
Leak Check: Offers an electronic leak check facility to detect and address any gas leaks, maintaining accuracy and safety.
Gas Scrubber: Includes a gas scrubber for cleaning impure particles from exhaust gases, ensuring precise measurements.
PC Connectivity: Equipped with a USB interface for connecting to a PC, facilitating data transfer and analysis.
International Standards: Conforms to ISO 3930 standards, assuring adherence to recognized international emission measurement guidelines.
Optional NOx Measurement: Provides an optional capability for measuring nitrogen oxide (NOx) emissions, offering a more comprehensive analysis when required.

Body Shop Equipment Wheel Aligners

Body shop Equipment includes Paint Booths, Welding equipment, Plasma Cutter, Steam Car Wash System& Car Disinfection System.

Paint Booth

Introducing our Paint Booth, designed with precision and efficiency in mind. Here are the key features and components:

Thermal Insulation: Built with EPS (Expanded Polystyrene) sandwich panels, ensuring there is no heat transfer between the inside and outside of the booth, maintaining a controlled environment for painting.
Illumination: Equipped with eight ceiling light boxes, each housing three 16-Watt LED bulbs, providing excellent visibility for painting and detailing work.
Filtration System: Incorporates a comprehensive filtration system, including a pre-filter with EU3 classification in the Thermic group, a fine filter in the ceiling with EU5 classification, and a Paint stop floor filter with EU2 classification, complete with a filter frame.
Sturdy Construction: The booth features a metal base with a 300 mm height, providing stability and durability. It includes two rows of K700 capacity galvanized grids on the floor and three rows of reinforced GI plates for added strength.
Thermic Unit: The standard Paint Booth comes with a Thermic unit, ensuring precise temperature control during the painting process.
Ventilation: Utilizes a single turbo fan with 5.5 kW intake capacity to maintain proper air circulation within the booth.
Heating System: Equipped with a Riello G10 Diesel oil burner for efficient heating, ensuring the ideal painting conditions.
Control Panel: Features a full-function control panel with CE-approved electric components, allowing for easy and precise control of the booth’s operation.
Control Box: The control box includes various essential features such as a thermostat with a range of 0-80°C, electric wiring cable, fan motor start/stop controls, burner start/stop controls, emergency stop, digital temperature setting, timer adjustment, and an operating hour counter.

Our Paint Booth is designed to provide a controlled and efficient environment for all your painting needs, ensuring high-quality and professional results.

Mig Mag Welder

Introducing our Mig Mag Welder, a versatile and high-performance welding equipment that offers exceptional welding capabilities for various materials:

Inductor System: Our Mig Mag Welder is equipped with an inductor system that guarantees outstanding welding characteristics, even on very thin materials. This system ensures precise and controlled welding, making it suitable for a wide range of applications.
Material Compatibility: This welding equipment is designed to weld both Aluminum and Mild Steel (MS) sheets, providing flexibility and efficiency in your welding tasks. Whether you’re working with aluminum or MS, our Mig Mag Welder can handle the job effectively, ensuring reliable and consistent welds.

Plasma Cutter

Introducing our Plasma Cutter, a cutting-edge tool designed for precision and efficiency. Here are its key features:

Inverter Technology: Our Plasma Cutter incorporates advanced inverter technology, resulting in a compact design that maximizes efficiency. This technology ensures that the equipment operates with high performance and reliability.
Adjustable Cutting Current: The cutter offers adjustable cutting current settings, allowing you to customize the cutting power based on the thickness of the sheet or material you are working with. This flexibility ensures optimal cutting results across various applications.
Material Compatibility: Our Plasma Cutter is versatile and capable of cutting a wide range of materials, including Mild Steel, Stainless Steel, Aluminum, Copper, and more. This versatility makes it a valuable tool for a variety of cutting tasks across different materials, providing consistent and precise results.

Steam Car Wash System

Introducing our Steam Car Wash System, a revolutionary approach to vehicle cleaning that offers numerous benefits:

Water Efficiency: Our system is designed for water-saving car washing, using only 1.5 to 2.5 liters of water per car. This represents a significant reduction in water consumption compared to traditional car wash methods.
High Efficiency: It is 90% more efficient than conventional vehicle washers, making it an environmentally friendly choice.
Paint and Component Safety: Our system is gentle on your vehicle’s painting panels, glass, and rubber components. It ensures thorough cleaning without causing harm to the vehicle’s exterior.
Chemical-Free Cleaning: The system is capable of removing oil and stains from the surface without the need for soap or chemical additives, making it eco-friendly and cost-effective.
Automatic Water Management: An intelligent water management system is integrated, protecting the machine’s lifespan and ensuring efficient water usage.
Portability: The unit is designed for portability, providing users with convenience and flexibility in various cleaning applications.
Dual Process Capability: It features separate steam and hot water hoses, allowing for two different processes to be performed simultaneously, increasing efficiency.
Rapid Steam Generation: Swift steam generation is achieved through 5300W and 2700W heaters, ensuring quick and effective cleaning.
Versatile Cleaning: Suitable for cleaning a wide range of vehicle components, including the dashboard, A/C vents, seats, upholstery, mats, carpets, headlights, and wheels, making it a comprehensive solution for vehicle maintenance.

Our Steam Car Wash System offers an efficient, eco-friendly, and versatile approach to vehicle cleaning, ensuring both environmental responsibility and exceptional results.

Car Disinfection System

Introducing our Car Disinfection System, a powerful and compact solution designed to enhance the cleanliness and safety of your vehicle:

Microorganism Elimination: Our system effectively destroys bacteria, viruses, and microorganisms present inside your car or its interior, creating a healthier environment for you and your passengers.
Odor Removal: Through a natural purification process, it eliminates odors, ensuring that your car smells fresh and pleasant.
Allergen Removal: Our system removes allergy-causing pollens, microbes, molds, and mildews, providing relief to those with sensitivities and improving overall air quality.
Power Versatility: Designed to work on both AC and DC power sources, our system comes with separate power cables for convenience and adaptability.
High-Speed Blower: Equipped with a high-speed blower, it effectively covers long distances within your car’s interior, ensuring thorough disinfection.
Compact and Handheld: Its compact size and handheld design make it easy to use and store, offering portability and convenience.

Our Car Disinfection System provides a comprehensive solution to maintain a clean, healthy, and pleasant environment within your vehicle, ensuring the well-being and comfort of you and your passengers.

Lifting Equipment for Workshops Wheel Aligners

Lifting Equipment includes Two Post Lift, Four Post lifts, Full Rise & Wheel Alignment Scissor lift.

Introducing our Two-Post Lift, a versatile and reliable lifting solution for vehicles. Here are its key features and capabilities:

Electro-Hydraulic Power: This lift operates using electro-hydraulic power, ensuring efficient and consistent lifting and lowering of vehicles.
Weight Capacity: It is suitable for lifting and lowering vehicles with a weight capacity of up to 3.5 to 4 tons, making it compatible with a wide range of cars, MUVs (Multi-Utility Vehicles), and SUVs (Sports Utility Vehicles).
Dual Hydraulic Cylinder: Equipped with dual hydraulic cylinders to ensure a stable and steady lifting and lowering process, enhancing safety and reliability.
Symmetric Vertical Posts: Features symmetric vertical posts that provide a wider opening for vehicle doors, making it easier to access the vehicle’s interior.
Universal Telescopic Asymmetric Lifting Arms: Comes with universal telescopic asymmetric lifting arms featuring two decks, accommodating different types and sizes of vehicles, increasing versatility.
Safety Mechanism: Utilizes a safety mechanism with a steel rope to ensure synchronous movement of both lifting arms, enhancing safety during operation.
Automatic Locking/Releasing Device: Includes an automatic locking and releasing device for the lifting arms when raising the vehicle, providing secure positioning.
Mechanical Safety Locking System: Incorporates a mechanical safety locking system that locks the vehicle at various heights during the lifting process, ensuring stability and preventing accidents.
Rubber Pads: Vertical columns are equipped with rubber pads, ensuring safe and damage-free door opening for the vehicle.
Rust-Free Finish: The lift is designed to be rust-free, featuring a powder-coated finish that enhances durability and aesthetics.
Front-Mounted Power Pack: The power pack is conveniently located on the front side of the lift’s post, making it easy to operate and install in bays with limited width.

Our Two-Post Lift is a reliable and versatile solution for lifting and servicing a wide range of vehicles, ensuring safety, stability, and ease of operation.

Lifting Equipment for Washing and Trucks

Lifting Equipment includes Hydraulic Washing Lift & Mobile Column Lifts.

Introducing our Hydraulic Washing Lift, a versatile and robust solution for vehicle maintenance:

Hydro-Pneumatic Technology: This lift is equipped with hydro-pneumatic technology, ensuring efficient and reliable operation during vehicle washing and maintenance.
Standard 4-Ton Capacity: The standard model of our Hydraulic Washing Lift has a 4-ton capacity, making it suitable for lifting and servicing a wide range of vehicles, including cars, MUVs, and SUVs.
Spider Arm Design: We also offer a separate model with a Spider Arm design, providing the same 4-ton capacity. This design enhances stability and ensures safe lifting and lowering of vehicles.
Hard Chrome Plated Plunger Finish: The plunger, which is a critical component of the lift, is finished with a hard chrome plating to a thickness of 20 microns. This ensures durability and longevity, even under heavy usage.
Heavy-Duty Rigid Ramps: Our Hydraulic Washing Lift is designed with heavy-duty rigid ramps that can accommodate a wide range of vehicles, regardless of their size and type. This versatility makes it a valuable tool for various vehicle maintenance tasks.

Our Hydraulic Washing Lift is a dependable and adaptable solution for vehicle washing and maintenance needs, ensuring efficient and safe operations for a diverse range of vehicles.

Air Compressor

Introducing our Reciprocating Type Air Cooled Compressors, a reliable and efficient solution for your compressed air needs. Here are the key features and benefits:

Easy Installation: Our compressors are designed for easy installation, ensuring a hassle-free setup in your workspace.
Low Noise: These compressors operate with minimal noise, providing a quieter and more comfortable working environment.
Cost-Efficient: Designed with cost efficiency in mind, they offer reliable performance without unnecessary energy consumption, helping to reduce operating costs.
Integrated Pressure Switch and DOL Starter: They come equipped with a built-in pressure switch and Direct-On-Line (DOL) starter, simplifying operation and control.
Safety Belt Guard: A belt guard is included for safety, preventing accidental contact with moving parts.
Pressure Release Safety Valves: Multiple pressure release safety valves are installed at different stages to ensure safe and controlled operation.
Two-Stage Compression: These compressors feature a two-stage compression process, which enhances efficiency and performance.
Hour Meter: An hour meter is included to track the operating hours, allowing for maintenance scheduling and performance monitoring.
Auto Drain Valve: Equipped with an auto drain valve, it helps maintain the quality of compressed air by efficiently removing condensate and moisture.

Our Reciprocating Type Air Cooled Compressors offer a cost-effective and reliable solution for a wide range of applications, ensuring efficient and consistent compressed air supply with safety and convenience in mind.

Motorcycle Wheel Balancer

Introducing the Gyrospin 200, a dedicated Motorcycle Wheel Balancer designed to ensure precise balancing for both Alloy and Spoke wheels. Here are its key features and capabilities:

Motorcycle Wheel Balancing: The Gyrospin 200 is specifically designed for balancing motorcycle wheels, ensuring optimal performance and safety.
Compatibility: This wheel balancer is suitable for use with both Alloy and Spoke wheels, accommodating a wide range of motorcycle types and styles.
Measurement Modes: It offers two modes of measurement – Normal and Fine, providing flexibility for precise wheel balancing based on your specific needs.
Distance Input: The balancer includes a provision for distance input, allowing for accurate and customized balancing.
Unit Conversion: Users can easily switch between units for weight measurement, with options for both “grams” and “ounces.”
Rim Parameter Entry: Rim parameters can be entered through wheel rotation, simplifying the setup process for accurate balancing.
Automatic Start: The balancer automatically initiates the balancing process when the wheel guard is closed, streamlining operation and ensuring safety.
Adjustable Unbalance Threshold: Users can set an adjustable unbalance threshold (Weight cut-off), allowing for customization based on specific requirements.
Self-Checking Error Display: Offers real-time error display, allowing for immediate identification and resolution of issues during operation.
Automatic Run Out and Face Out Measurement: This balancer provides automatic Run Out and Face Out measurements, enhancing the precision and quality of wheel balancing.

The Gyrospin 200 is the ideal tool for motorcycle enthusiasts and professionals, ensuring the smooth and safe operation of motorcycle wheels through precise and reliable balancing.

Axle Alignment System

Designed & Developed exclusively for front axle Manufacturers to Pre-align Toe in a dynamic axle assembly line.

Introducing our Axle Alignment System, a specialized solution designed exclusively for front axle manufacturers to streamline the pre-alignment process in dynamic axle assembly lines. Here are the key features and capabilities:

Wireless Communication: Utilizes ZIGBEE RF Technology for seamless wireless communication, ensuring efficient data transfer and system control.
Rapid Cycle Time: The system boasts a total cycle time of just 70 seconds, making it a swift and efficient tool for the alignment process.
Compact Design: With a compact footprint, it occupies minimal floor space, allowing for flexible integration into the assembly line.
Software-Guided Process: The alignment process is guided by software, ensuring precision and consistency in alignment procedures.
Alignment Summary Report: Provides an alignment summary report, including an Xmr chart for statistical control and process capability analysis, allowing for quality assurance.
Data Integration: Offers automatic data pushing of alignment results to the Manufacturer’s MES (Manufacturing Execution System) server, streamlining data management.
Battery-Powered Camera Hub Adapters: Equipped with battery-powered Camera Hub adapters that feature an auto-charging facility during idle periods, ensuring continuous operation for up to 16 hours once fully charged for 8 hours.
Display Options: Displays Toe measurements in various units, including “degree min,” “degree,” “mm/M,” and “mm,” catering to different measurement preferences.
Data Management: Includes Data Manager software for storing Axle alignment results, referencing them by Axle ID and Date for future analysis and reference.
Customized Software: Offers customized Toe setting software and Data Management software tailored to meet the specific requirements of vehicle manufacturers.
Independent Toe Measurement: The system can measure the individual toe of each axle hub independently, regardless of the distance between the axle hubs.
Comprehensive Results: The proprietary software internally computes and displays relevant results, including Straight Ahead, Individual Toe, Total Toe, and Camber measurements.
Tolerance Checks: Measurements are only stored when all values fall within specified tolerances, ensuring accuracy and quality control.
Optional Max Turn (Lock Angle) Measurement: Provides the option for measuring the maximum turn or lock angle as needed.

Our Axle Alignment System is a powerful tool for front axle manufacturers, offering efficiency, precision, and data-driven quality control for axle assembly processes.

EOL – Wheel Alignment System

End of the Line – Wheel Alignment System for Multi-Axle Trucks, Buses & Trailers.

Wireless Communication: Utilizes ZIGBEE RF Technology for seamless wireless communication, ensuring efficient data transfer and system control. Wheel Aligners
Rapid Cycle Time: The system boasts a total cycle time of just 70 seconds, making it a swift and efficient tool for the alignment process. Wheel Aligners
Compact Design: With a compact footprint, it occupies minimal floor space, allowing for flexible integration into the assembly line. Wheel Aligners
Software-Guided Process: The alignment process is guided by software, ensuring precision and consistency in alignment procedures. Wheel Aligners
Alignment Summary Report: Provides an alignment summary report, including an Xmr chart for statistical control and process capability analysis, allowing for quality assurance. Wheel Aligners
Data Integration: Offers automatic data pushing of alignment results to the Manufacturer’s MES (Manufacturing Execution System) server, streamlining data management.
Battery-Powered Camera Hub Adapters: Equipped with battery-powered Camera Hub adapters that feature an auto-charging facility during idle periods, ensuring continuous operation for up to 16 hours once fully charged for 8 hours. Wheel Aligners
Display Options: Displays Toe measurements in various units, including “degree min,” “degree,” “mm/M,” and “mm,” catering to different measurement preferences. Wheel Aligners
Data Management: Includes Data Manager software for storing Axle alignment results, referencing them by Axle ID and Date for future analysis and reference.
Customized Software: Offers customized Toe setting software and Data Management software tailored to meet the specific requirements of vehicle manufacturers.
Independent Toe Measurement: The system can measure the individual toe of each axle hub independently, regardless of the distance between the axle hubs.
Comprehensive Results: The proprietary software internally computes and displays relevant results, including Straight Ahead, Individual Toe, Total Toe, and Camber measurements.
Tolerance Checks: Measurements are only stored when all values fall within specified tolerances, ensuring accuracy and quality control.
Optional Max Turn (Lock Angle) Measurement: Provides the option for measuring the maximum turn or lock angle as needed. Wheel Aligners

Our Axle Alignment System is a powerful tool for front axle manufacturers, offering efficiency, precision, and data-driven quality control for axle assembly processes.

Online Chassis Axle Integration System

To position & to set the Toe / parallelism of all the Rear Axles with respect to the geometric centre line of
the Multi-axle Chassis sequentially in a dynamic vehicle assembly line. Wheel Aligners

Introducing our Online Chassis Axle Integration System, a cutting-edge solution designed for dynamic vehicle assembly lines to ensure precise positioning and Toe/parallelism adjustment of Rear Axles with respect to the geometric centerline of Multi-axle Chassis. Here are its key features and functionalities:

Sequential Axle Integration: This system is specifically engineered to sequentially position and set the Toe/parallelism of Rear Axles during the integration process with the moving Chassis on a dynamic vehicle assembly line.
Alignment During Integration: Alignment is performed during the integration of the Axles with the moving Chassis, eliminating the need for alignment adjustments at the End Of Line, enhancing efficiency and accuracy.
Camera Hub Adaptors: The main components of the system include Camera Hub adaptors equipped with two pairs of source LEDs, serving as the chassis reference points, integrated with PC software for precise control and measurement.
Battery-Powered Camera Hub Adaptors: These adaptors are battery-powered, ensuring continuous operation for up to 16 hours when fully charged for 8 hours, providing reliability and flexibility in the assembly line.
Software-Guided Process: The system features a software-guided process sequence, guaranteeing precise alignment procedures and reducing human error.
Automatic Data Integration: It includes provisions for automatic data pushing to the Manufacturing Engineering System (MES), streamlining data management and integration into the broader manufacturing process.
Database Storage: The final alignment data is stored in a database linked to each chassis number, allowing for easy reference and retrieval. Automatic XMR chart generation is available, which can be used for quality control and analysis purposes.

Our Online Chassis Axle Integration System is a state-of-the-art solution that ensures accurate and efficient axle alignment during the dynamic vehicle assembly process, contributing to improved quality control and reduced manufacturing adjustments at the End Of Line.

Corporate Office :

Manatec Electronics Private Limited,
C 22 & 23, Industrial Estate, Thattanchavady,
Pondicherry – 605 009, India.

+91 413 3502000

sales@manatec.in / exports@manatec.in

http://web.manatec.in/

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