APZEM

Dust Collector

Apzem has been engaged in designing, manufacturing and supplying of widest range of Air Pollution Control Equipment like dust collector, Fume extractor, Wet scrubber, Dry scrubber, Fume hood etc and Ventilation systems to its customers from different kinds of industries. APZEM is an ISO 9001:2008 certified company and is emerging as a global brand in the field of Air pollution control Domain.They provide an optimum designed, economical and effective solution to all Dust control, Fume control, VOCs, HAPs, NOx & Sox control needs.

Portable single stage wood dust collector

Single stage portable dust collectors are simplest and cheapest of our line of industrial dustcollectors and is predominately finds its usage in woodworking industries and its also called as wood dust collectors. As per NFPA (National Fire Protection Association) Codes and Standards, Wood chips / dusts are combustible in nature and should be collected and handled safely in wood shops, woodworking industries in order to avoid Fire and explosion risks. Also Prolonged Exposure to wood chips, saw dusts etc in a wood industries creates a serious health problems to workers. See below for eight hour average exposure limits to wood dusts as stated by ACGIH (American Conference of Industrial Hygienists), NIOSH (National Institute for Occupational Safety and Health) and OSHA (Occupational Safety and Health Administration) Standards.

portable-wood-dust-collector Radial Arm Saw, Table and Circular Saws, Swing Saw, Band Saw, Disc Sander, Drum Sander , Jointer, Belt Sander, Lathe, Planer, CNC Router etc. are some of the common wood working machines producing flying wood dusts, chips etc and needs a proper dust control equipment or dust collection equipment or system in place to extract all dusts, filter it & collect it to safely dispose it. Wood dusts of sufficient quantity find its usage in other industries and has resale value too. With proper selection of dust collector and proper design of hood, ducts connecting your woodworking machinery to our dust collectors will effectively captures all flying wood dusts / wood chips in your industry and Increases product quality, Productivity and Safety of Workers.

The critical part in designing a proper dust collection system for wood working industry directly depends on number of machines, dust loads, hood design, duct design , duct velocity required etc. All Apzem dust collectors are build with outmost quality, efficiency and safety. Complying with all national and International standards. Other than our portable single stage wood dust collectors, other Apzem Cartridge, Cyclone and Bag Filter dust collectors can be configured for your wood dust control applications.

Portable two stage Mechanical Dust collector

Portable Two stage mechanical dust collectors are more efficient and lasts longer than any single stage dust collector . Here more heavier dusts are collected in drum by cyclonic action (first stage) and only finer dusts pass through blower impeller and collected in filter bag (second stage). Since most of the dusts are collected in drum before blower entry, the abrasive action of dusts on impeller and casing causing blower imbalance is very much negligible than single stage dust collector. All Apzem dust collectors are build with outmost quality, efficiency and safety. Complying with all national and International standards. All our portable dust collectors comes with industrial grade castor wheel for greater portability and Longer life.

Cyclone Dust collector & Cyclone Separator

Cyclone Dust collector are Mechanical Separator using inertia effect & Centrifugal force to separate large dusts and useful particles in industrial applications. Cyclone dust collectors is an air pollution control equipment used to remove large dust particles from industrial process exhausts. Cyclone Seperator is also same and uses centrifugal forces to collect useful particles in product recovery. Both are one and same, only application differs. The efficiency of Cyclone collectors is high with higher particle size and are normally used as primary collectors in multistage filtration application. In some applications, a properly designed high efficient Cyclone Separator with added filter bags or filter cartridges fitted at exhausts serves as a main collectors.

Multi cyclone Industrial Dust collector

Multi cyclone dust collector & Multi cyclone separator works on the same principle as single cyclone dust collector using inertia & Centrifugal force forming dual vortex to separate heavier dusts from dust laden gas. The efficiency of a cyclone seperators in collecting finer dusts is highly depends on the amount of centrifugal forces created and longer residence time to allow more dusts to settle down. These two factors increases better separation of particles. The centrifugal force can be increased by reducing the cyclone diameter and the residence time can be increased by increasing the cone height. To match with airflow requirements and optimal pressure drop, large number of thinner and longer cyclones are arranged in parallel and combining all inlets in to one common inlet and all outlets into one common outlets. The pressure drop of Multicyclone is comparably higher than a single cyclones of same CFM but this higher pressure drop yields higher efficiency.

Portable Dust Collector

Apzem portable dust collectors are designed to capture finest dusts and fumes were ever you need it and when ever you need it. Portable dust collectors are self contained system with fully automatic pulse air cleaning arrangement and industrial grade castor wheel affixed at bottom for maximum portability and continuous usage for applications requiring complete portability and Productivity. As an optional upgrade some of our portable dust collectors are accompanied with flexible arm with hood and control arrangement to create local exhaust wherever required and a provision to control suction volume. Portable dust collectors will be an economical option when sources generating dusts is not fixed at one location and there are large number of machines on a shop floor generating dusts and fumes and each will be operated only for a short period of time , in such cases portable dust collector with flexible arm arrangement will be an economical option serving more machines then opting for a Centralized dust extraction & collection system connecting all machines.

Cartridge Dust Collector

Cartridge dust collector are next generation Bag filter type dust collector using Pleated cartridge filters for effectively capturing finer dusts instead of filter bags. Cartridge type dust collectors have many advantages over traditional bag collectors, like Large filter area packed in smaller overall sizes hence reduces overall size of dust collectors for same capacity, which saves a lot in structural casing cost and expensive factory floor space. High filter area to overall dimension ratio means less number of cartridges will be required and saves a lot of productivity time during filter change out and its easy comparably. The collection efficiency of well designed cartridge collectors are upto 99.9% in collecting submicron sized particles as small as 0.3 microns and saves a lot in returns in Pharmaceutical, Goldsmithing Industries etc where particles / Product dusts recovered are very expensive

Bag filter & Bag house dust collector

Bag filter or Bag house dust collector are a giant centralized industrial dust control equipment used for collection and filtration of harmful, nuisance dusts in various industries like cement plants, Fertilizer Industries, Woodworking & Glass manufacturing industries and other Manufacturing Industries. In general Bag house Dust collection system will have one or large number of hoods capturing dusts at different sources, Ducting connecting all hoods and transports the dust laden gas / air to centralized Bagfilter where the dusted air is made to pass through large array of filter bags. The dusts get deposited over bags and only clean air passes on other side. Blower creates the required suction pressure at hood (capturing), Ducts (Transportation) and across dust collectors (Filtration) and a positive pressure in chimney to exhaust the cleaned air at a allowable altitude.

Pulse Jet Bag Filter & Bag house dust collector

Pulse jet bag filter is one type of Bag house dust collectors using large array of filter bags for air filtering and high velocity pulsed air passed in reverse direction to airflow onto bags for cleaning. The other two types of bag house dust collectors are shaker type bag filters and reverse air bag house dust collectors (not so commonly used). Of all the three types of bag house dust collectors, pulse jet is the most effective and economical type because of high air to cloth ratio, smaller size in comparison to other two of same capacity, continuous duty because of online cleaning advantages. For medium to heavy duty applications we highly recommend pulse jet dust collectors. For smaller dust collection requirements & Intermittent duty, mechanical motorized or lever operated shaker type bag filter can be used. In industries like Pharma & Food industries, instead of bag type, we highly recommend using our cartridge filters dust collectors for dust or particle separation upto 99% of submicron particles.

Dust Collection System & Dust extraction system

In industrial areas the surrounding atmosphere is filled with spillage or solid particles and particulate matters that are hazardous to health. These hazardous particles must be trapped by using a dust collection system.

Apzem manufactures centralized dust collection system for capturing the dust particles that are let into the open air. This system can be easily modified and customized as per the customers requirement. . Apzem dust collection system In any manufacturing industry dusts produced at different machines will have different grain sizes, dust loading times. Designing one centralized dust collector needs knowledge on dust types, duct design, critical duct velocity, Capturing hood selection and design, chimney design conforming to local PCB norms & National Ambient Air Quality Standards. Apzem having strong domain knowledge in Air pollution control provides complete turnkey dust collection system design to its customers connecting all dusts producing machines, loading / unloading points to centralized dustcollector

Dust Collector Accessories

Filter bags, Cartridge filters, Cages, Valves,Timers etc.

Laser Fume Extractor dust collector

Apzem Laser Fume Extractor are designed to capture hazardous fumes coming out while using laser machines in marking, coding, Engraving, cutting & Welding. Laser fume extraction systems are portable, cost efficient, easy to integrate and reliable. All our Laser fume extractors are designed to work with all laser manufacturers machines and easily fits into any environment. All Filtration systems consist of pre-filters, Fine Filters, HEPA filters (optional) and Carbon filters that remove harmful fumes and return purified air to the workplace. All our fume Extractors are fully customizable to suit your needs. Apzem provides a complete solution from designing hood, ducts connecting single machine or multiple machines and a full fledge centralized fume extraction system too. We are. happy to assist you in selecting fume extraction solution for your laser application.

Welding Fume extractor & Fume Extraction System.

Apzem manufacturers welding smoke extractors, which are custom designed to meet the need of customers. Welding fume extractors are employed in extracting the welding smokes and fumes from variety of welding applications such as MIG welding, TIG welding, stick welding, cleanroom welding , production welding, stainless steel tank welding etc. Apzem welding smoke eaters are designed in such a way that they can be easily customized for example, Portable welding fume extractors can be easily moved around the work location.

Soldering fume extractor & Fume Extraction Systems.

Apzem Soldering Fume Extractor’s are designed to capture hazardous and harmful soldering fumes generated while soldering. We offer tabletop fume extractor for single user to wall mounted, Portable fume extractor with provision for multiuser as well. Apzem also designs and supplies centralized soldering fume extraction system connecting large number of soldering points to one centralized fume extractors. ESD safe unitsare available for those concerned with electrostatic discharge while working with sensitive electronic equipment. All Filtration systems consist of pre-filters, Fine Filters, HEPA filters (optional) and Carbon filters that remove harmful fumes and return purified air to the workplace. All our fume Extractors are fully customizable to suit your needs.. We are. happy to assist you in selecting fume extraction solution for your soldering application.

Portable Dust & Fume extractor dust collector

Apzem Dust Fume Extractor are designed to capture fumes as well as dusts generated during drilling, routing, mechanical engraving, and grinding. coming out while using laser machines in marking, coding, Engraving, cutting & Welding. All our dust fume extraction systems are portable, cost efficient, easy to integrate and reliable.

Laboratory fume extractor & Fume exhaust system

Apzem Laboratory Fume Extractor are designed to capture hazardous fumes, dusts and vapors generated in chemical, Pharmaceutical, Biological laboratories. Typical uses include chemical fume control, pharmaceutical powder containment, biological processes, sterile applications, tissue culture, titration processes, and a variety of additional applications that produce unwanted or hazardous fumes, dusts, and vapors.

Down Draft Fume Extraction Table dust collector

Apzem downdraft Fume Extractor table are designed to use as a table to assist in welding & Grinding and to capture and filter hazardous fumes and dusts generated during grinding and welding All our downdraft fume extractor table are made of heavy gauge steel and equipped with grid top, spark arrester, mesh filter & cartridge filter to effectively capture sparks , dusts and fumes. Apzem also custom design, manufacture and supply wet type fume extraction table in case of combustion dust application. Call us to assist you in selecting / custom designing Fume extraction table for your exact needs.

CNC Plasma cutting machine Fume extractor.

Apzem Plasma arc Fume Extractor are designed specifically for CNC Plasma cutting table capture hazardous fumes and dusts generated during plasma cutting. All our plasma cutting fume extractor are dry and down drafted and modular in design. Our fume extractor can be custom configured to your existing CNC table or we also supply our system along with CNC plasma cutting Bed based on your needs.

And our system also equipped with nozzle position sensing arrangement to automatically control suction only around fume generating area hence minimizes the total load on blower. Means the table sizes can be increased without increasing blower capacity.

Fume Extraction System dust collector

Apzem Fume Extraction system In any manufacturing industry fumes and dusts produced at different machines and different sources / locations. In certain cases providing separate fume extractors for each fume generating sources may not be an economical option. In such cases a centralized dust / fume extractors with properly designed ducts and hoods will be a more economical and effective option.

Apzem with a deep knowledge in fume & dust extraction and filtration solutions, other Air pollution control domain undertakes complete dust & Fume extraction turnkey projects to its customers. Kindly contact us to work out an economical solution to all your dusts, fume and air pollution control needs.

Fume Extractor Accessories

Fume extractor – HEPA, Carbon filters, Exhaust fans.

Packed bed scrubber – Wet scrubber

Apzem Packed bed Scrubber are custom designed to capture sub micron particulate matter, chemical fumes, odors, and other water / chemically soluble fumes and Vapors generated in industrial process. All wet scrubber works on the principle of absorption technology, where the pollutants is made in contact with scrubbing liquid. The pollutants gets absorbed by scrubbing liquid either physical or by chemical means. The capturing efficiency of the scrubber can be increased by increasing the time of contact of flue gas with scrubbing liquid.

Venturi Scrubber – Wet scrubber

Apzem Venturi Wet Scrubber are custom designed to capture smaller dust particles, VOCs, chemical fumes, and other water / chemically soluble fumes and Vapors generated in industrial process. Venturi scrubber is a kind of wet scrubber and is of high efficient in comparison to other wet scrubbers at a higher pressure drop.

Spray scrubber, Gas scrubber & Air scrubber

Spray scrubber can be used to capture particulate matter of size 2 microns and large particulates. It can also remove gaseous pollutants. Apzem is a leading manufacturer of spray tower scrubber in India. Apzem’s wet spray scrubbers incorporates standard design features and so it is extremely compact and can be easily customized based on the requirements.

Chromic Acid Scrubber for Hard Chrome Plating

Apzem chromic acid Scrubber are custom designed hybrid type scrubber system with all controls to capture hazardous chromic acid mists & fumes formed at chrome plating tank. Apzem uses advanced composite mesh pad technology for capturing chromic acid mists and its 99% efficient and almost all of the chromic acid found in fumes can be recovered and reused, Hence the entire costs for the system can be recovered in a couple of years of operation of the system. The entire system, (Scrubber + Hood +Ducting + Blower & Chimney) is build out of PVC, CPVC and PP FRP to withstand high corrosive nature of chromic acids and it lasts for 5 to 10 years of operation without much maintenance.

Industrial Plate column Scrubber System

Apzem Plate Column Scrubber is the simplest of wet scrubber and works on and are custom designed to capture dust particles, VOCs, chemical fumes, and other water / chemically soluble fumes and Vapors generated in industrial process. Spray tower scrubber is of low efficiency in comparison to other wet scrubbers at a lower pressure drop. Apzem had a strong team of consultants and engineers having deep knowledge in design and commissioning of wet scrubber across various industries for different applications. contact us to assist you in selecting efficient and economical scrubber to your specific process and pollution control needs.

Wet Scrubber accessories – Pall rings, Mist eliminator

Odour control systems / Dry Scrubber

Apzem odour control Scrubber are custom designed to capture odorous chemical compounds including Hydrogen Sulphide (H2S), mercaptans, organic sulphides, ammonia, amines and many VOCs generated in industrial process, and in municipal waste treatment. Based on the process outlet, odor’s components types and the quantity to be treated, economical and viable odour control scrubber system can be chosen.

VOC Scrubber – Dry Scrubber

Apzem VOC Scrubber are custom designed to capture and treat VOCs ( Volatile organic compounds) generated in industrial process. VOCs are organic compounds having very low boiling point, and becomes vapors at atmospheric condition. Not all VOCs are toxic but majority of them are toxic and should be controlled within the limits per PCB and EPA Norms. Toxic VOCs comes under the classification of HAP ( Hazardous air pollutants).

H2S scrubber – (Hydrogen sulphide gas Scrubber)

Apzem H2S Scrubber are custom designed to capture odorous Hydrogen Sulphide gas generated in industrial process, and in municipal waste treatment. Based on the process outlet, the quantity to be treated, economical and viable H2S abatement scrubber system can be Custom designed. For Low concentration H2S application installing an Apzem dry scrubber would be economical option. For High concentration installing Apzem packed bed scrubber using Sodium Hydroxide, and Hydrogen peroxide as scrubbing solution would be an economical option. The other solutions are using Apzem Bio scrubber or using wet scrubber with aqueous metal sulfate absorbent scrubbing solution would also serves the purpose.

Cl2 scrubber / Chlorine scrubber

Apzem Cl2 Scrubber are custom designed to capture chlorine gas generated in industrial process leaks, and in municipal waste treatment. Based on the process outlet, the quantity to be treated, economical and viable Chlorine abatement scrubber system can be Custom designed. For Low concentration Chlorine application installing an Apzem dry scrubber would be economical option. For High concentration installing Apzem packed bed scrubber using Sodium Hydroxide or Soda Ash , and as scrubbing solution would be an economical option.

Dry scrubber for Municipal Waste treatment

Apzem municipal waste Scrubbers are custom designed to capture odorous gas and particulate pollutants generated in municipal waste incineration process. In general for small quantity of municipal waste treatment or odour control, Apzem dry scrubber would be economical option. For High concentration or large incineration process, Apzem Bagfilter can be used for fly ash dust control followed by Apzem wet scrubber for gaseous pollutants control.

Dry carbon adsorption scrubber

Apzem adsorption Scrubber also called as dry scrubber uses Adsorption principle to trap pollutant molecules within its pores. Apzem Adsorption scrubber uses various chemically treated adsorption medias for effective capturing of VOCs, and other odor’s gas. Dry adsorption scrubber has less running costs, high initial cost and finds very useful in treating small quantity of VOCs and odorous gases. And in sites having no access to water and effluent treatment facilities.

Paint Booth Scrubber

Apzem dry adsorption Scrubber also called as dry scrubber uses Adsorption principle to trap pollutant molecules (specially VOCs present at paint booth exhausts) within its pores. Apzem dry Adsorption scrubber uses various chemically treated adsorption medias for effective capturing of VOCs, and other odor’s gas. Apzem uses Regenerative type dry adsorption scrubber for paint booth exhausts having high moisture content. And it uses innovative cartridge module like design approach that effectively captures VOCs in paint booth exhausts as well as keeps the overall cost of the system low.

Odour Control System

Apzem Bio Scrubber are environmental friendly scrubber that works on the principle of anaerobic digestion of organic compounds by bacteria. Hydrogen Sulphide (H2S), mercaptans, organic sulphides and ammonia are some of the organic components that creates foul odors in industrial process and in wastewater treatment plants and are readily digested by bacteria grown in a constrained environment with proper supply of enzymes and nutrients.

Centrifugal blower & Fans

Centrifugal Blowers / Centrifugal fan forms an important part of an industrial application that requires air for process. Centrifugal blower operates on the principle of centrifugal force, as the impeller rotates at high rpm, it pushes the air at inlet towards its periphery and is guided along the blades. Centrifugal blowers are more efficient, smaller in size and produce high pressure in comparison to axial flow fans.

PP FRP Blower / Centrifugal fan.

Industrial Blowers ( Centrifugal and axial flow fans) have widest applications in industrial process. At some application are highly corrosive in nature and blowers made of Steel will not withstand corrosion for example Hard chrome plating application. In such cases Blowers made of PP-FRP , or pure PP will serves better.

Axial Flow Fans

Axial Blowers / axial flow fans forms an important part of an industrial application that requires high flow air at low pressure column as well as to blow axially. Axial flow fans generates more CFM of air at minimum power in comparison to centrifugal blowers. Axial flow fans are predominately used as exhaust fans , in Industrial ventilation and spot cooling application, air coolers and in ducts. It uses propeller to pull air axially.

Industrial Ventilation System

In an Industrial Environment, proper ventilation should be provided to maintain the efficiency, health and safety of workers. The indoor environment of any industries may have sources generating heat, fumes, VOCs , dusts etc..that are harmful to workers and it should be controlled and kept within allowable limits set by OSHA (Occupational Safety & Health Administration) and Industrial Hygienists standards to minimize absenteeism of workers, Increase productivity, avoid explosion and fire at workplace.

Based on the indoor air contaminants concentration, allowable TLV-STEL ( Threshold limit value – Short Term Exposure Limit) Values, Explosion limits, any of below ventilation methods can be chosen to effectively maintain industrial environment.

Table top Chemical Fume Hoods

Apzem basic table top series fume hoods are ergonomically designed, simplest and most affordable fume hood made of high grade galvanized steel sheets and epoxy coated interior that better fits for small labs and single users, providing maximum protection to users from inhaling harmful gases and vapors released while experimenting & working at laboratories. All our fumehoods are finished with special coatings for greater corrosive resistance and equipped with lots of features boosting productivity and safe.

ESD table & Anti static Workstation

Apzem Basic ESD workstation are ergonomically designed, simplest and most affordable ESD workstation for small to medium electronics Labs and Industries handling ESDS boards and components. Static charges generated by turbo charging or by friction on humans and other insulated materials should be properly dissipated before bringing in contact with sensitive Electronic components and circuits. Apzem basic series ESD workstation is designed with a aim to make low cost as well as ergonomic table providing completely ESD safe work environment boosting safety of ESDS components, Users and improves productivity.


Apzem India Engineering,
T203,Sidco Women’s Industrial Park, kattur,
Thirumullaivoyal,
Chennai-600062,
Tamil Nadu, India.

Factory:
Plot no.6,No.44,
cholambedu main road,
Sai nagar colony,
Thirumullaivoyal,
Chennai – 600062,
Tamil Nadu, India.

+91-9789066648 ,
+91-(44)-26580258

enquiry@apzem.com
sales@apzem.com
marketing@apzem.com

https://www.apzem.com/


You may also be interested in this manufacturer:

NADI Airtechnics

Facebooktwitterredditpinterestlinkedinmail

Leave a Reply

Your email address will not be published. Required fields are marked *